Untitled - Flannery Plant Hire

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OPERATOR'S STATION MULTI FUNCTION MONITOR How To Use Screens Displaying Basic Screen IMPORTANT: Start the engine after the basic screen is displayed. When the key switch is turned to the ON position, the starting screen displays for about two seconds and the basic screen displays. Key Switch: ON T1V1-05-01-115 Basic Screen T1V1-05-01-123 IMPORTANT: After the engine starts and the alternator starts generating power, alternator alarm is displayed on the basic screen. Alternator Alarm T1V1-05-01-117 1-
OPERATOR'S STATION OUTLINE 1 - Work Mode Display 2 - Auto-Idle Display 3 - Overload Alarm Display (Optional) 4 - Auxiliary 5 - Auxiliary 6 - Preheat Display 7 - Work Mode Display 8 - Hour Meter 9 - Auxiliary 10 - Fuel Gauge 11 - Mail Display (Optional) 12 - Auxiliary 13 - Fuel Rate Display 14 - Clock 15 - Back Monitor Selector (Optional) 16 - Menu 17 - Auxiliary Selection 18 - Mail Selection (Optional) 19 - Auxiliary Selection (Optional) 20 - Work Mode Selection 21 - Return to Basic Screen Key 22 - Coolant Temperature Gauge 22 1 2 3 4 5 6 7 8 21 20 19 18 17 16 9 10 11 12 13 14 15 M1U1-01-111 1-
Page 2: INTRODUCTION Read this manual caref
Page 6 and 7: MACHINE NUMBERS The manufacturing N
Page 8 and 9: CONTENTS MACHINE NUMBERS SAFETY Rec
Page 10 and 11: CONTENTS Maintenance Guide.........
Page 12 and 13: SAFETY RECOGNIZE SAFETY INFORMATION
Page 14 and 15: SAFETY PREPARE FOR EMERGENCIES •
Page 16 and 17: SAFETY USE HANDHOLDS AND STEPS •
Page 18 and 19: SAFETY OPERATE ONLY FROM OPERATOR'S
Page 20 and 21: SAFETY INVESTIGATE JOB SITE BEFOREH
Page 22 and 23: SAFETY DRIVE MACHINE SAFELY • Bef
Page 24 and 25: AVOID INJURY FROM ROLLAWAY ACCIDENT
Page 26 and 27: KEEP PERSON CLEAR FROM WORKING AREA
Page 28 and 29: SAFETY DIG WITH CAUTION • Acciden
Page 30 and 31: SAFETY PROTECT AGAINST FLYING DEBRI
Page 32 and 33: SAFETY PRACTICE SAFE MAINTENANCE To
Page 34 and 35: SAFETY PREVENT PARTS FROM FLYING
Page 36 and 37: SAFETY AVOID HIGH-PRESSURE FLUIDS
Page 38 and 39: SAFETY EVACUATING IN CASE OF FIRE
Page 40 and 41: SAFETY BEWARE OF ASBESTOS DUST •
Page 42 and 43: SAFETY SIGNS/Europe/Asia/Middle and
Page 50 and 51: OPERATOR'S COMPONENTS STATION NAME
Page 54 and 55: OPERATOR'S STATION • Display of M
Page 56 and 57: OPERATOR'S STATION Menu Screen (23)
Page 58 and 59: OPERATOR'S STATION Menu Key Shifts
Page 60 and 61: Displaying Basic Screen by Password
Page 62 and 63: OPERATOR'S STATION 3. If inputting
Page 64 and 65: OPERATOR'S STATION ALARM OCCURRENCE
Page 66 and 67: OPERATOR'S STATION CONTENTS OF ALAR
Page 68 and 69: OPERATOR'S STATION CLOCK SETTING Pr
Page 70 and 71: OPERATOR'S STATION Selecting an Att
Page 72 and 73: OPERATOR'S STATION Pulverizer 1 Max
Page 74 and 75: DISPLAYING OPERATING CONDITIONS OPE
Page 76 and 77: OPERATOR'S STATION 4. Push key 6 ,
Page 78 and 79: 4. Push key 6 , and return to the b
Page 80 and 81: OPERATOR'S STATION Password Change
Page 82 and 83: OPERATOR'S STATION 7. The message
Page 84 and 85: OPERATOR'S STATION Auto-Control: OF
Page 86 and 87: OPERATOR'S STATION Change Interval
Page 88 and 89: OPERATOR'S STATION Screen Display w
Page 90 and 91: OPERATOR'S STATION Mail (Optional)
Page 92 and 93: OPERATOR'S STATION LANGUAGE SETTING
Page 94 and 95: OPERATOR'S STATION SWITCH PANEL 1-
Page 96 and 97: OPERATOR'S STATION POWER MODE SWITC
Page 98 and 99: OPERATOR'S STATION WIPER/WASHER SWI
Page 100 and 101: OPERATOR'S STATION SWITCH PANEL (Op
Page 102 and 103:
OPERATOR'S STATION KEY SWITCH 1- OF
Page 104 and 105:
OPERATOR'S STATION CAB LIGHT Turn t
Page 106 and 107:
OPERATOR'S STATION FUSE BOX 10- CON
Page 108 and 109:
OPERATOR'S STATION Control Panel De
Page 110 and 111:
OPERATOR'S STATION • Circulation
Page 112 and 113:
OPERATOR'S STATION DEFROSTER OPERAT
Page 114 and 115:
OPERATOR'S STATION CAB HEATER (Opti
Page 116 and 117:
OPERATOR'S STATION DEFROSTER OPERAT
Page 118 and 119:
OPERATOR'S STATION Station Presetti
Page 120 and 121:
OPERATOR'S STATION CLOSING UPPER FR
Page 122 and 123:
OPERATOR'S STATION OPENING/CLOSING
Page 124 and 125:
OPERATOR'S STATION ADJUSTING THE SE
Page 126 and 127:
ADJUSTING THE AIR-SUSPENSION SEAT (
Page 128 and 129:
OPERATOR'S STATION ADJUSTING CONSOL
Page 130 and 131:
BREAK-IN OBSERVE ENGINE OPERATION C
Page 132 and 133:
OPERATING THE ENGINE INSPECT MACHIN
Page 134 and 135:
OPERATING THE ENGINE STARTING THE E
Page 136 and 137:
OPERATING THE ENGINE STARTING IN CO
Page 138 and 139:
CHECK INSTRUMENTS AFTER STARTING OP
Page 140 and 141:
OPERATING THE ENGINE Disconnecting
Page 142 and 143:
DRIVING THE MACHINE DRIVE THE MACHI
Page 144 and 145:
STEERING THE MACHINE USING LEVERS D
Page 146 and 147:
DRIVING THE MACHINE OPERATING ON SO
Page 148 and 149:
DRIVING THE MACHINE OPERATING IN WA
Page 150 and 151:
OPERATING THE MACHINE CONTROL LEVER
Page 152 and 153:
OPERATING THE MACHINE ATTACHMENT PE
Page 154 and 155:
OPERATING THE MACHINE Warming-up Op
Page 156 and 157:
OPERATING THE MACHINE AUTO-IDLE 1 W
Page 158 and 159:
OPERATING THE MACHINE WORK MODE SEL
Page 160 and 161:
OPERATING THE MACHINE POWER MODE On
Page 162 and 163:
OPERATING THE MACHINE FACE SHOVEL O
Page 164 and 165:
OPERATING THE MACHINE HYDRAULIC BRE
Page 166 and 167:
ZX180-3, 200-3, 270-3, 330-3 Class
Page 168 and 169:
OPERATING THE MACHINE Pressure Meas
Page 170 and 171:
OPERATING THE MACHINE • Do not op
Page 172 and 173:
OPERATING THE MACHINE BREAKER MAINT
Page 174 and 175:
OPERATING THE MACHINE • When oper
Page 176 and 177:
OPERATING THE MACHINE • Breaker o
Page 178 and 179:
Crusher (ZX120-3 Class) OPERATING T
Page 180 and 181:
OPERATING THE MACHINE PRECAUTION FO
Page 182 and 183:
EMERGENCY BOOM LOWERING PROCEDURE (
Page 184 and 185:
OBJECT HANDLING --- IF EQUIPPED OPE
Page 186 and 187:
TRANSPORTING TRANSPORTING BY ROAD W
Page 188 and 189:
4. Stop the engine. Remove the key
Page 190 and 191:
TRANSPORTING MACHINE LIFTING PROCED
Page 192 and 193:
CORRECT MAINTENANCE AND INSPECTION
Page 194 and 195:
MAINTENANCE LAYOUT Arm Cylinder Arm
Page 196 and 197:
MAINTENANCE Maintenance Guide Table
Page 198 and 199:
MAINTENANCE HOOD AND ACCESS COVERS
Page 200 and 201:
MAINTENANCE PERIODIC REPLACEMENT OF
Page 202 and 203:
MAINTENANCE C. TRANSMISSION (See Pa
Page 204 and 205:
H. ELECTRICAL SYSTEM (See Page 7-62
Page 206 and 207:
MAINTENANCE Brand Names of Recommen
Page 208 and 209:
MAINTENANCE • Boom and Arm Joint
Page 210 and 211:
MAINTENANCE 3 Swing Internal Gear -
Page 212 and 213:
MAINTENANCE 2 Change Engine Oil ---
Page 214 and 215:
MAINTENANCE C. TRANSMISSION 1 Pump
Page 216 and 217:
MAINTENANCE 3 Travel Reduction Gear
Page 218 and 219:
MAINTENANCE D. HYDRAULIC SYSTEM INS
Page 220 and 221:
MAINTENANCE BREAKER MAINTENANCE Cha
Page 222 and 223:
MAINTENANCE 2 Change Hydraulic Oil
Page 224 and 225:
MAINTENANCE Air Bleeding Procedures
Page 226 and 227:
MAINTENANCE 5 Replace Pilot Oil Fil
Page 228 and 229:
MAINTENANCE 7 Check Hoses and Lines
Page 230 and 231:
MAINTENANCE Table 2. Lines Interval
Page 232 and 233:
MAINTENANCE Metal Face Seal Fitting
Page 234 and 235:
MAINTENANCE 8. To avoid condensatio
Page 236 and 237:
MAINTENANCE 2 Drain Fuel Filter ---
Page 238 and 239:
MAINTENANCE Air Bleeding Procedures
Page 240 and 241:
MAINTENANCE 3 Replace Fuel Main Fil
Page 242 and 243:
MAINTENANCE 5 Clean Fuel Solenoid P
Page 244 and 245:
MAINTENANCE F. AIR CLEANER 1 Clean
Page 246 and 247:
MAINTENANCE G. COOLING SYSTEM Coola
Page 248 and 249:
MAINTENANCE 1 Check Coolant Level -
Page 250 and 251:
MAINTENANCE 2 Check and Adjust Fan
Page 252 and 253:
MAINTENANCE 4 Clean Radiator, Oil C
Page 254 and 255:
MAINTENANCE If acid is swallowed: 1
Page 256 and 257:
MAINTENANCE Check electrolyte speci
Page 258 and 259:
MAINTENANCE • Fusible Link (Main
Page 260 and 261:
3. Clean shank (6) surface. 4. Inst
Page 262 and 263:
MAINTENANCE c. Removing the tooth p
Page 264 and 265:
MAINTENANCE 3 Convert Bucket Connec
Page 266 and 267:
MAINTENANCE 5 Remove Travel Levers
Page 268 and 269:
MAINTENANCE 8 Check Track Sag --- e
Page 270 and 271:
MAINTENANCE 9 Clean and Replace Air
Page 272 and 273:
MAINTENANCE 10 Check Air Conditione
Page 274 and 275:
MAINTENANCE 12 Retighten Cylinder H
Page 276 and 277:
MAINTENANCE 17 Check Tightening Tor
Page 278 and 279:
Page 280 and 281:
Page 282 and 283:
1. Engine cushion rubber mounting b
Page 284 and 285:
MAINTENANCE 6. Pump transmission mo
Page 286 and 287:
MAINTENANCE 12. Battery mounting nu
Page 288 and 289:
MAINTENANCE 17. Travel device mount
Page 290 and 291:
HYDRAULIC CIRCUIT HYDRAULIC CIRCUIT
Page 292 and 293:
ELECTRICAL DIAGRAM 8-
Page 294 and 295:
MAINTENANCE UNDER SPECIAL ENVIRONME
Page 296 and 297:
STORAGE STORING THE MACHINE 1. Insp
Page 298 and 299:
TROUBLESHOOTING IMPOSSIBLE TO START
Page 300 and 301:
TROUBLESHOOTING ENGINE Problem Caus
Page 302 and 303:
TROUBLESHOOTING ENGINE Problem Caus
Page 304 and 305:
TROUBLESHOOTING ELECTRICAL SYSTEM P
Page 306 and 307:
TROUBLESHOOTING CONTROL LEVERS Prob
Page 308 and 309:
TROUBLESHOOTING HYDRAULIC SYSTEM Pr
Page 310 and 311:
SPECIFICATIONS SPECIFICATIONS ZX110
Page 312 and 313:
SPECIFICATIONS SHOE TYPES AND APPLI
Page 314 and 315:
SPECIFICATIONS BUCKET TYPES AND APP
Page 316 and 317:
SPECIFICATIONS WORKING RANGES ZX130
Page 318 and 319:
Page 320 and 321:
Page 322 and 323:
SPECIFICATIONS ZX160LC-3 (Machine w
Page 324 and 325:
SPECIFICATIONS BUCKET TYPES AND APP
Page 326 and 327:
SPECIFICATIONS WORKING RANGES ZX180
Page 328 and 329:
Page 330 and 331:
Page 332 and 333:
Page 334 and 335:
Page 336 and 337:
Page 338 and 339:
Page 340 and 341:
Page 342 and 343:
Page 344 and 345:
Page 346 and 347:
Page 348 and 349:
Page 350 and 351:
SPECIFICATIONS SOUND LEVEL RESULTS
Page 352 and 353:
USING PAD CRAWLER SHOE ZX120-3, 200
Page 354 and 355:
OPTIONAL ATTACHMENTS AND DEVICES TR
Page 356 and 357:
OPTIONAL ATTACHMENTS AND DEVICES Lo
Page 358 and 359:
OPTIONAL ATTACHMENTS AND DEVICES BL
Page 360 and 361:
OPTIONAL ATTACHMENTS AND DEVICES BL
Page 362 and 363:
OPTIONAL ATTACHMENTS AND DEVICES WO
Page 364 and 365:
OPTIONAL ATTACHMENTS AND DEVICES SP
Page 366 and 367:
SHOE TYPES AND APPLICATIONS ZX130-3
Page 368 and 369:
OFFSET DIRECTION AND WORKING RANGE
Page 370 and 371:
OPTIONAL ATTACHMENTS AND DEVICES MA
Page 372 and 373:
Page 374 and 375:
OPTIONAL ATTACHMENTS AND DEVICES 2-
Page 376 and 377:
OPTIONAL ATTACHMENTS AND DEVICES
Page 378 and 379:
Page 380 and 381:
SHOE TYPES AND APPLICATIONS ZX130-3
Page 382 and 383:
Page 384 and 385:
SHOE TYPES AND APPLICATIONS OPTIONA
Page 386 and 387:
Page 388 and 389:
Page 390 and 391:
Page 392 and 393:
Page 394 and 395:
Page 396 and 397:
Page 398 and 399:
OPTIONAL ATTACHMENTS AND DEVICES WA
Page 400 and 401:
OPTIONAL ATTACHMENTS AND DEVICES LI
Page 402 and 403:
Page 404 and 405:
Page 406 and 407:
Page 408 and 409:
Page 410 and 411:
Page 412 and 413:
Page 414 and 415:
Page 416 and 417:
LIFTING CAPACITIES OPTIONAL ATTACHM
Page 418 and 419:
Page 420 and 421:
Page 422 and 423:
Page 424 and 425:
Page 426 and 427:
Page 428 and 429:
Page 430 and 431:
Page 432 and 433:
Page 434 and 435:
Page 436 and 437:
Page 438 and 439:
Page 440 and 441:
Page 442 and 443:
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Page 448 and 449:
Page 450 and 451:
Page 452 and 453:
Page 454 and 455:
Page 456 and 457:
INDEX 2 2-piece Boom...............
Page 458 and 459:
INDEX Never Undercut a High Bank...
Page 460 and 461:
Working Ranges ZX280LC-3, 280LCN-3
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