Untitled - Flannery Plant Hire

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MAINTENANCE 6. Pump transmission mounting bolts ZX120-3 Class M175-07-024 ZX180-3, 200-3, 270-3, 330-3 Class M1U1-07-021 7. Control valve mounting bolts ZX120-3 Class M175-07-023 ZX180-3, 200-3, 270-3, 330-3 Class M1U1-07-025 Control valve bracket mounting bolts ZX120-3 Class M175-07-026 ZX180-3, 200-3, 270-3, 330-3 Class M1U1-07-041 7-93
MAINTENANCE 8. Swing device mounting bolts ZX120-3 Class M175-00-002 ZX180-3, 200-3, 270-3, 330-3 Class M1U1-07-053 9. Swing motor mounting bolts ZX120-3 Class M175-00-002 ZX180-3, 200-3, 270-3, 330-3 Class M1U1-07-053 10. ORS fittings for hydraulic hoses and pipings 11. Hycolin tube mounting nuts M104-07-079 ZX120-3 Class M1U1-07-111 ZX180-3, 200-3, 270-3, 330-3 Class M1U1-07-035 7-94
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INTRODUCTION Read this manual caref
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MACHINE NUMBERS The manufacturing N
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CONTENTS MACHINE NUMBERS SAFETY Rec
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CONTENTS Maintenance Guide.........
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SAFETY RECOGNIZE SAFETY INFORMATION
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SAFETY PREPARE FOR EMERGENCIES •
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SAFETY USE HANDHOLDS AND STEPS •
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SAFETY OPERATE ONLY FROM OPERATOR'S
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SAFETY INVESTIGATE JOB SITE BEFOREH
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SAFETY DRIVE MACHINE SAFELY • Bef
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AVOID INJURY FROM ROLLAWAY ACCIDENT
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KEEP PERSON CLEAR FROM WORKING AREA
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SAFETY DIG WITH CAUTION • Acciden
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SAFETY PROTECT AGAINST FLYING DEBRI
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SAFETY PRACTICE SAFE MAINTENANCE To
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SAFETY PREVENT PARTS FROM FLYING
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SAFETY AVOID HIGH-PRESSURE FLUIDS
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SAFETY EVACUATING IN CASE OF FIRE
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SAFETY BEWARE OF ASBESTOS DUST •
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SAFETY SIGNS/Europe/Asia/Middle and
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OPERATOR'S COMPONENTS STATION NAME
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OPERATOR'S STATION MULTI FUNCTION M
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OPERATOR'S STATION • Display of M
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OPERATOR'S STATION Menu Screen (23)
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OPERATOR'S STATION Menu Key Shifts
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Displaying Basic Screen by Password
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OPERATOR'S STATION 3. If inputting
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OPERATOR'S STATION ALARM OCCURRENCE
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OPERATOR'S STATION CONTENTS OF ALAR
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OPERATOR'S STATION CLOCK SETTING Pr
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OPERATOR'S STATION Selecting an Att
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OPERATOR'S STATION Pulverizer 1 Max
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DISPLAYING OPERATING CONDITIONS OPE
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OPERATOR'S STATION 4. Push key 6 ,
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4. Push key 6 , and return to the b
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OPERATOR'S STATION Password Change
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OPERATOR'S STATION 7. The message
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OPERATOR'S STATION Auto-Control: OF
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OPERATOR'S STATION Change Interval
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OPERATOR'S STATION Screen Display w
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OPERATOR'S STATION Mail (Optional)
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OPERATOR'S STATION LANGUAGE SETTING
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OPERATOR'S STATION SWITCH PANEL 1-
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OPERATOR'S STATION POWER MODE SWITC
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OPERATOR'S STATION WIPER/WASHER SWI
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OPERATOR'S STATION SWITCH PANEL (Op
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OPERATOR'S STATION KEY SWITCH 1- OF
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OPERATOR'S STATION CAB LIGHT Turn t
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OPERATOR'S STATION FUSE BOX 10- CON
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OPERATOR'S STATION Control Panel De
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OPERATOR'S STATION • Circulation
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OPERATOR'S STATION DEFROSTER OPERAT
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OPERATOR'S STATION CAB HEATER (Opti
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OPERATOR'S STATION DEFROSTER OPERAT
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OPERATOR'S STATION Station Presetti
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OPERATOR'S STATION CLOSING UPPER FR
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OPERATOR'S STATION OPENING/CLOSING
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OPERATOR'S STATION ADJUSTING THE SE
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ADJUSTING THE AIR-SUSPENSION SEAT (
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OPERATOR'S STATION ADJUSTING CONSOL
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BREAK-IN OBSERVE ENGINE OPERATION C
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OPERATING THE ENGINE INSPECT MACHIN
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OPERATING THE ENGINE STARTING THE E
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OPERATING THE ENGINE STARTING IN CO
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CHECK INSTRUMENTS AFTER STARTING OP
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OPERATING THE ENGINE Disconnecting
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DRIVING THE MACHINE DRIVE THE MACHI
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STEERING THE MACHINE USING LEVERS D
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DRIVING THE MACHINE OPERATING ON SO
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DRIVING THE MACHINE OPERATING IN WA
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OPERATING THE MACHINE CONTROL LEVER
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OPERATING THE MACHINE ATTACHMENT PE
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OPERATING THE MACHINE Warming-up Op
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OPERATING THE MACHINE AUTO-IDLE 1 W
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OPERATING THE MACHINE WORK MODE SEL
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OPERATING THE MACHINE POWER MODE On
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OPERATING THE MACHINE FACE SHOVEL O
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OPERATING THE MACHINE HYDRAULIC BRE
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ZX180-3, 200-3, 270-3, 330-3 Class
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OPERATING THE MACHINE Pressure Meas
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OPERATING THE MACHINE • Do not op
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OPERATING THE MACHINE BREAKER MAINT
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OPERATING THE MACHINE • When oper
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OPERATING THE MACHINE • Breaker o
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Crusher (ZX120-3 Class) OPERATING T
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OPERATING THE MACHINE PRECAUTION FO
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EMERGENCY BOOM LOWERING PROCEDURE (
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OBJECT HANDLING --- IF EQUIPPED OPE
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TRANSPORTING TRANSPORTING BY ROAD W
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4. Stop the engine. Remove the key
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TRANSPORTING MACHINE LIFTING PROCED
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CORRECT MAINTENANCE AND INSPECTION
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MAINTENANCE LAYOUT Arm Cylinder Arm
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MAINTENANCE Maintenance Guide Table
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MAINTENANCE HOOD AND ACCESS COVERS
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MAINTENANCE PERIODIC REPLACEMENT OF
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MAINTENANCE C. TRANSMISSION (See Pa
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H. ELECTRICAL SYSTEM (See Page 7-62
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MAINTENANCE Brand Names of Recommen
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MAINTENANCE • Boom and Arm Joint
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MAINTENANCE 3 Swing Internal Gear -
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MAINTENANCE 2 Change Engine Oil ---
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MAINTENANCE C. TRANSMISSION 1 Pump
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MAINTENANCE 3 Travel Reduction Gear
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MAINTENANCE D. HYDRAULIC SYSTEM INS
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MAINTENANCE BREAKER MAINTENANCE Cha
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MAINTENANCE 2 Change Hydraulic Oil
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MAINTENANCE Air Bleeding Procedures
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MAINTENANCE 5 Replace Pilot Oil Fil
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MAINTENANCE 7 Check Hoses and Lines
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MAINTENANCE Table 2. Lines Interval
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MAINTENANCE Metal Face Seal Fitting
Page 234 and 235: MAINTENANCE 8. To avoid condensatio
Page 236 and 237: MAINTENANCE 2 Drain Fuel Filter ---
Page 238 and 239: MAINTENANCE Air Bleeding Procedures
Page 240 and 241: MAINTENANCE 3 Replace Fuel Main Fil
Page 242 and 243: MAINTENANCE 5 Clean Fuel Solenoid P
Page 244 and 245: MAINTENANCE F. AIR CLEANER 1 Clean
Page 246 and 247: MAINTENANCE G. COOLING SYSTEM Coola
Page 248 and 249: MAINTENANCE 1 Check Coolant Level -
Page 250 and 251: MAINTENANCE 2 Check and Adjust Fan
Page 252 and 253: MAINTENANCE 4 Clean Radiator, Oil C
Page 254 and 255: MAINTENANCE If acid is swallowed: 1
Page 256 and 257: MAINTENANCE Check electrolyte speci
Page 258 and 259: MAINTENANCE • Fusible Link (Main
Page 260 and 261: 3. Clean shank (6) surface. 4. Inst
Page 262 and 263: MAINTENANCE c. Removing the tooth p
Page 264 and 265: MAINTENANCE 3 Convert Bucket Connec
Page 266 and 267: MAINTENANCE 5 Remove Travel Levers
Page 268 and 269: MAINTENANCE 8 Check Track Sag --- e
Page 270 and 271: MAINTENANCE 9 Clean and Replace Air
Page 272 and 273: MAINTENANCE 10 Check Air Conditione
Page 274 and 275: MAINTENANCE 12 Retighten Cylinder H
Page 276 and 277: MAINTENANCE 17 Check Tightening Tor
Page 282 and 283: 1. Engine cushion rubber mounting b
Page 286 and 287: MAINTENANCE 12. Battery mounting nu
Page 288 and 289: MAINTENANCE 17. Travel device mount
Page 290 and 291: HYDRAULIC CIRCUIT HYDRAULIC CIRCUIT
Page 292 and 293: ELECTRICAL DIAGRAM 8-
Page 294 and 295: MAINTENANCE UNDER SPECIAL ENVIRONME
Page 296 and 297: STORAGE STORING THE MACHINE 1. Insp
Page 298 and 299: TROUBLESHOOTING IMPOSSIBLE TO START
Page 300 and 301: TROUBLESHOOTING ENGINE Problem Caus
Page 302 and 303: TROUBLESHOOTING ENGINE Problem Caus
Page 304 and 305: TROUBLESHOOTING ELECTRICAL SYSTEM P
Page 306 and 307: TROUBLESHOOTING CONTROL LEVERS Prob
Page 308 and 309: TROUBLESHOOTING HYDRAULIC SYSTEM Pr
Page 310 and 311: SPECIFICATIONS SPECIFICATIONS ZX110
Page 312 and 313: SPECIFICATIONS SHOE TYPES AND APPLI
Page 314 and 315: SPECIFICATIONS BUCKET TYPES AND APP
Page 316 and 317: SPECIFICATIONS WORKING RANGES ZX130
Page 322 and 323: SPECIFICATIONS ZX160LC-3 (Machine w
Page 324 and 325: SPECIFICATIONS BUCKET TYPES AND APP
Page 326 and 327: SPECIFICATIONS WORKING RANGES ZX180
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SPECIFICATIONS SPECIFICATIONS ZX210
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SPECIFICATIONS SHOE TYPES AND APPLI
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SPECIFICATIONS SOUND LEVEL RESULTS
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USING PAD CRAWLER SHOE ZX120-3, 200
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OPTIONAL ATTACHMENTS AND DEVICES TR
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OPTIONAL ATTACHMENTS AND DEVICES Lo
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OPTIONAL ATTACHMENTS AND DEVICES BL
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OPTIONAL ATTACHMENTS AND DEVICES BL
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OPTIONAL ATTACHMENTS AND DEVICES WO
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OPTIONAL ATTACHMENTS AND DEVICES SP
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SHOE TYPES AND APPLICATIONS ZX130-3
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OFFSET DIRECTION AND WORKING RANGE
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OPTIONAL ATTACHMENTS AND DEVICES MA
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OPTIONAL ATTACHMENTS AND DEVICES 2-
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OPTIONAL ATTACHMENTS AND DEVICES
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SHOE TYPES AND APPLICATIONS ZX130-3
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SHOE TYPES AND APPLICATIONS OPTIONA
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OPTIONAL ATTACHMENTS AND DEVICES WA
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OPTIONAL ATTACHMENTS AND DEVICES LI
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LIFTING CAPACITIES OPTIONAL ATTACHM
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INDEX 2 2-piece Boom...............
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INDEX Never Undercut a High Bank...
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Working Ranges ZX280LC-3, 280LCN-3
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