Untitled - Flannery Plant Hire

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MAINTENANCE Check electrolyte specific gravity --- every one month WARNING: Battery gas can explode. Keep sparks and flames away from batteries. Use a flashlight to check the battery electrolyte level. Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into the eyes. Never check the battery charge by placing a metal object across the posts. Use a voltmeter or hydrometer. Always remove the grounded (−) battery clamp first and replace it last. Avoid hazard by: 1. Filling batteries in a well-ventilated area. 2. Wearing eye protection and rubber gloves. 3. Avoiding breathing fumes when electrolyte is added. 4. Avoiding spilling or dripping electrolyte. 5. Using proper booster battery starting procedures. If you spill acid on yourself: 1. Flush your skin with water. 2. Apply baking soda or lime to help neutralize the acid. 3. If splashed in eyes, flush with water for 10 to 15 minutes. Get medical attention immediately. If acid is swallowed: 1. Drink large amounts of water or milk. 2. Then drink milk of magnesia, beaten eggs, or vegetable oil. 3. Get medical attention immediately. IMPORTANT: Check the specific gravity of the electrolyte after it is cooled, not immediately after operation. Check the electrolyte specific gravity in each battery cell. The lowest limit of the specific gravity for the electrolyte varies depending on electrolyte temperature. The specific gravity should be kept within the range shown below. Charge the battery if the specific gravity is below the limit. Fluid temp. 40 °C (104 °F) 20 °C (68 °F) 0 °C (32 °F) –20 °C (–4 °F) –40 °C (–40 °F) Recommended range of specific gravity by electrolyte temperature Working Range 1.21 1.22 1.23 1.24 1.25 1.26 1.27 1.28 1.29 1.30 1.31 1.32 REPLACE BATTERIES Specific gravity of battery fluid M104-07-054 Your machine has two 12-volt batteries with negative (−) ground. If one battery in a 24-volt system has failed but the other is still good, replace the failed battery with one of the same type. For example, replace a failed maintenance-free battery with a new maintenance-free battery. Different types of batteries may have different rates of charge. This difference could overload one of the batteries and cause it to fail. 7-65
MAINTENANCE Remove and Installing Batteries CAUTION: When removing the battery disconnect the negative (−) terminal (ground) first, while taking care not to cause a short circuit. When installing the battery, connect the positive (+) terminal before connecting the negative (−) terminal. REPLACING FUSES If any electrical equipment fails to operate, first check the fuses. Fuse box is located behind the operator’s seat. A fuse location/specification decal is attached to the fuse box cover. Remove the fuse box cover by lifting it upward. Spare fuses are located on the underside of the cover. IMPORTANT: Be sure to install fuses with correct amperage ratings to prevent electrical system damage due to overload. 10- CONTROLLER 5A 20- OPTION3 5A M1U1-07-017 9- BACKUP 10A 19- SW. BOX 5A Spare Fuses 8- ECM 30A 7- LUBRICATOR 10A 6- OPTION2 10A 5- OPTION1 5A 18- POWER ON 5A 17- AIRCON. 5A 16- GLOW RELAY 5A 15- AUXILIARY 10A 10 9 8 7 6 5 4 20 19 18 17 16 15 14 4- SOLENOID 10A 14- FUEL PUMP 5A 3 2 13 12 3- HEATER 20A 13- LIGHTER 10A 1 11 2- WIPER 10A 1- LAMP 20A 12- ROOM LAMP/RADIO 5A 11- HORN 10A Tool M178-07-034 7-66
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INTRODUCTION Read this manual caref
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MACHINE NUMBERS The manufacturing N
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CONTENTS MACHINE NUMBERS SAFETY Rec
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CONTENTS Maintenance Guide.........
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SAFETY RECOGNIZE SAFETY INFORMATION
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SAFETY PREPARE FOR EMERGENCIES •
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SAFETY USE HANDHOLDS AND STEPS •
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SAFETY OPERATE ONLY FROM OPERATOR'S
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SAFETY INVESTIGATE JOB SITE BEFOREH
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SAFETY DRIVE MACHINE SAFELY • Bef
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AVOID INJURY FROM ROLLAWAY ACCIDENT
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KEEP PERSON CLEAR FROM WORKING AREA
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SAFETY DIG WITH CAUTION • Acciden
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SAFETY PROTECT AGAINST FLYING DEBRI
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SAFETY PRACTICE SAFE MAINTENANCE To
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SAFETY PREVENT PARTS FROM FLYING
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SAFETY AVOID HIGH-PRESSURE FLUIDS
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SAFETY EVACUATING IN CASE OF FIRE
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SAFETY BEWARE OF ASBESTOS DUST •
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SAFETY SIGNS/Europe/Asia/Middle and
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OPERATOR'S COMPONENTS STATION NAME
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OPERATOR'S STATION MULTI FUNCTION M
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OPERATOR'S STATION • Display of M
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OPERATOR'S STATION Menu Screen (23)
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OPERATOR'S STATION Menu Key Shifts
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Displaying Basic Screen by Password
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OPERATOR'S STATION 3. If inputting
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OPERATOR'S STATION ALARM OCCURRENCE
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OPERATOR'S STATION CONTENTS OF ALAR
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OPERATOR'S STATION CLOCK SETTING Pr
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OPERATOR'S STATION Selecting an Att
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OPERATOR'S STATION Pulverizer 1 Max
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DISPLAYING OPERATING CONDITIONS OPE
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OPERATOR'S STATION 4. Push key 6 ,
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4. Push key 6 , and return to the b
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OPERATOR'S STATION Password Change
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OPERATOR'S STATION 7. The message
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OPERATOR'S STATION Auto-Control: OF
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OPERATOR'S STATION Change Interval
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OPERATOR'S STATION Screen Display w
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OPERATOR'S STATION Mail (Optional)
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OPERATOR'S STATION LANGUAGE SETTING
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OPERATOR'S STATION SWITCH PANEL 1-
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OPERATOR'S STATION POWER MODE SWITC
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OPERATOR'S STATION WIPER/WASHER SWI
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OPERATOR'S STATION SWITCH PANEL (Op
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OPERATOR'S STATION KEY SWITCH 1- OF
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OPERATOR'S STATION CAB LIGHT Turn t
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OPERATOR'S STATION FUSE BOX 10- CON
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OPERATOR'S STATION Control Panel De
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OPERATOR'S STATION • Circulation
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OPERATOR'S STATION DEFROSTER OPERAT
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OPERATOR'S STATION CAB HEATER (Opti
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OPERATOR'S STATION DEFROSTER OPERAT
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OPERATOR'S STATION Station Presetti
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OPERATOR'S STATION CLOSING UPPER FR
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OPERATOR'S STATION OPENING/CLOSING
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OPERATOR'S STATION ADJUSTING THE SE
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ADJUSTING THE AIR-SUSPENSION SEAT (
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OPERATOR'S STATION ADJUSTING CONSOL
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BREAK-IN OBSERVE ENGINE OPERATION C
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OPERATING THE ENGINE INSPECT MACHIN
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OPERATING THE ENGINE STARTING THE E
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OPERATING THE ENGINE STARTING IN CO
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CHECK INSTRUMENTS AFTER STARTING OP
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OPERATING THE ENGINE Disconnecting
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DRIVING THE MACHINE DRIVE THE MACHI
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STEERING THE MACHINE USING LEVERS D
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DRIVING THE MACHINE OPERATING ON SO
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DRIVING THE MACHINE OPERATING IN WA
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OPERATING THE MACHINE CONTROL LEVER
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OPERATING THE MACHINE ATTACHMENT PE
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OPERATING THE MACHINE Warming-up Op
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OPERATING THE MACHINE AUTO-IDLE 1 W
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OPERATING THE MACHINE WORK MODE SEL
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OPERATING THE MACHINE POWER MODE On
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OPERATING THE MACHINE FACE SHOVEL O
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OPERATING THE MACHINE HYDRAULIC BRE
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ZX180-3, 200-3, 270-3, 330-3 Class
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OPERATING THE MACHINE Pressure Meas
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OPERATING THE MACHINE • Do not op
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OPERATING THE MACHINE BREAKER MAINT
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OPERATING THE MACHINE • When oper
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OPERATING THE MACHINE • Breaker o
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Crusher (ZX120-3 Class) OPERATING T
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OPERATING THE MACHINE PRECAUTION FO
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EMERGENCY BOOM LOWERING PROCEDURE (
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OBJECT HANDLING --- IF EQUIPPED OPE
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TRANSPORTING TRANSPORTING BY ROAD W
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4. Stop the engine. Remove the key
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TRANSPORTING MACHINE LIFTING PROCED
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CORRECT MAINTENANCE AND INSPECTION
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MAINTENANCE LAYOUT Arm Cylinder Arm
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MAINTENANCE Maintenance Guide Table
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MAINTENANCE HOOD AND ACCESS COVERS
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MAINTENANCE PERIODIC REPLACEMENT OF
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MAINTENANCE C. TRANSMISSION (See Pa
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H. ELECTRICAL SYSTEM (See Page 7-62
Page 206 and 207: MAINTENANCE Brand Names of Recommen
Page 208 and 209: MAINTENANCE • Boom and Arm Joint
Page 210 and 211: MAINTENANCE 3 Swing Internal Gear -
Page 212 and 213: MAINTENANCE 2 Change Engine Oil ---
Page 214 and 215: MAINTENANCE C. TRANSMISSION 1 Pump
Page 216 and 217: MAINTENANCE 3 Travel Reduction Gear
Page 218 and 219: MAINTENANCE D. HYDRAULIC SYSTEM INS
Page 220 and 221: MAINTENANCE BREAKER MAINTENANCE Cha
Page 222 and 223: MAINTENANCE 2 Change Hydraulic Oil
Page 224 and 225: MAINTENANCE Air Bleeding Procedures
Page 226 and 227: MAINTENANCE 5 Replace Pilot Oil Fil
Page 228 and 229: MAINTENANCE 7 Check Hoses and Lines
Page 230 and 231: MAINTENANCE Table 2. Lines Interval
Page 232 and 233: MAINTENANCE Metal Face Seal Fitting
Page 234 and 235: MAINTENANCE 8. To avoid condensatio
Page 236 and 237: MAINTENANCE 2 Drain Fuel Filter ---
Page 238 and 239: MAINTENANCE Air Bleeding Procedures
Page 240 and 241: MAINTENANCE 3 Replace Fuel Main Fil
Page 242 and 243: MAINTENANCE 5 Clean Fuel Solenoid P
Page 244 and 245: MAINTENANCE F. AIR CLEANER 1 Clean
Page 246 and 247: MAINTENANCE G. COOLING SYSTEM Coola
Page 248 and 249: MAINTENANCE 1 Check Coolant Level -
Page 250 and 251: MAINTENANCE 2 Check and Adjust Fan
Page 252 and 253: MAINTENANCE 4 Clean Radiator, Oil C
Page 254 and 255: MAINTENANCE If acid is swallowed: 1
Page 258 and 259: MAINTENANCE • Fusible Link (Main
Page 260 and 261: 3. Clean shank (6) surface. 4. Inst
Page 262 and 263: MAINTENANCE c. Removing the tooth p
Page 264 and 265: MAINTENANCE 3 Convert Bucket Connec
Page 266 and 267: MAINTENANCE 5 Remove Travel Levers
Page 268 and 269: MAINTENANCE 8 Check Track Sag --- e
Page 270 and 271: MAINTENANCE 9 Clean and Replace Air
Page 272 and 273: MAINTENANCE 10 Check Air Conditione
Page 274 and 275: MAINTENANCE 12 Retighten Cylinder H
Page 276 and 277: MAINTENANCE 17 Check Tightening Tor
Page 282 and 283: 1. Engine cushion rubber mounting b
Page 284 and 285: MAINTENANCE 6. Pump transmission mo
Page 286 and 287: MAINTENANCE 12. Battery mounting nu
Page 288 and 289: MAINTENANCE 17. Travel device mount
Page 290 and 291: HYDRAULIC CIRCUIT HYDRAULIC CIRCUIT
Page 292 and 293: ELECTRICAL DIAGRAM 8-
Page 294 and 295: MAINTENANCE UNDER SPECIAL ENVIRONME
Page 296 and 297: STORAGE STORING THE MACHINE 1. Insp
Page 298 and 299: TROUBLESHOOTING IMPOSSIBLE TO START
Page 300 and 301: TROUBLESHOOTING ENGINE Problem Caus
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Page 304 and 305: TROUBLESHOOTING ELECTRICAL SYSTEM P
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TROUBLESHOOTING CONTROL LEVERS Prob
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TROUBLESHOOTING HYDRAULIC SYSTEM Pr
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SPECIFICATIONS SPECIFICATIONS ZX110
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SPECIFICATIONS SHOE TYPES AND APPLI
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SPECIFICATIONS BUCKET TYPES AND APP
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SPECIFICATIONS WORKING RANGES ZX130
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SPECIFICATIONS ZX160LC-3 (Machine w
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SPECIFICATIONS BUCKET TYPES AND APP
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SPECIFICATIONS WORKING RANGES ZX180
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SPECIFICATIONS SOUND LEVEL RESULTS
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USING PAD CRAWLER SHOE ZX120-3, 200
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OPTIONAL ATTACHMENTS AND DEVICES TR
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OPTIONAL ATTACHMENTS AND DEVICES Lo
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OPTIONAL ATTACHMENTS AND DEVICES BL
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OPTIONAL ATTACHMENTS AND DEVICES BL
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OPTIONAL ATTACHMENTS AND DEVICES WO
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OPTIONAL ATTACHMENTS AND DEVICES SP
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SHOE TYPES AND APPLICATIONS ZX130-3
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OFFSET DIRECTION AND WORKING RANGE
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OPTIONAL ATTACHMENTS AND DEVICES MA
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OPTIONAL ATTACHMENTS AND DEVICES 2-
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OPTIONAL ATTACHMENTS AND DEVICES
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SHOE TYPES AND APPLICATIONS ZX130-3
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SHOE TYPES AND APPLICATIONS OPTIONA
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OPTIONAL ATTACHMENTS AND DEVICES WA
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OPTIONAL ATTACHMENTS AND DEVICES LI
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LIFTING CAPACITIES OPTIONAL ATTACHM
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INDEX 2 2-piece Boom...............
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INDEX Never Undercut a High Bank...
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Working Ranges ZX280LC-3, 280LCN-3
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Untitled - Flannery Plant Hire

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