Untitled - Flannery Plant Hire

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MAINTENANCE Brand Names of Recommended Oil Application Swing and Travel Reduction Gear Pump Transmission Kind of Oil Gear oil Engine Oil Air Temp. –20 to 40 °C –10 to 35 °C 25 to 40 °C –20 to 40 °C (–4 to 104 °F) Manufacturer (–4 to 104 °F) (14 to 95 °F) (77 to 104 °F) British Petroleum BP Gear oil SAE80W-90 BP Vanellus C3 30 40 Caltex Oil Thuban SAE 90 RPM DELO 300 Oil 30 40 Esso Esso Gear Oil GP80W-90 Essolube D-3 30 40 Idemitsu Kosan Apollo Gear HE90 Apolloil super wide Apolloil diesel motive 15W-40 S-330 S-340 Mobil Oil Mobilube GX80W-90 Mobil Delvac 1330 1340 Nippon Oil Gear Lube SP90 X2 Hidiesel S3 –20 to 35 °C 15W-40 X1 (–4 to 95 °F) 10W-30 Shell Oil Shell Spirax EP90 Rymla D 30 40 Remarks API GL 4 Class API CD Class NOTE: The machine shipped from the factory is filled with oil marked . X1 Engine oil for pump transmission X2 Gear oil for swing and travel reduction device. Brand Names of Recommended Hydraulic Oil Kind of Lubricant Hydraulic Oil Where to be applied Hydraulic System Change Interval 5000 hours 2500 hours 1500 hours Environmental Temp. –20 to 40 °C (–4 to 104 °F) –10 to 40 °C (14 to 104 °F) –20 to 40 °C (–4 to 104 °F) –10 to 40 °C (14 to 104 °F) –20 to 40 °C (–4 to 104 °F) –10 to 40 °C (14 to 104 °F) Manufacturer Hitachi Super EX 46HN Idemitsu Kosan Super Hydro 46 WRHU British Petroleum Bartran HV46 Caltex Oil Rando Oil HD46 Texaco INC. Rando Oil HD46 Chevron U.S.A INC. Chevron AW46 Esso NUTO H46 Mobil Oil DTE 25 Shell Oil Tellus Oil S46 Tellus Oil 46 Remarks Anti-wear type hydraulic oil NOTE: Use proper hydraulic oil in accordance with the atmospheric temperature. The machine shipped from the factory is filled with oil marked . When the atmospheric temperature is between -40 °C and +20 °C: Use the proper hydraulic oil having high and low temperature characteristics by referring to the values shown below. Low Temperature Viscosity: Less than 4000 cSt at -40 °C High Temperature Viscosity: More than 6.5 cSt at +80 °C The above values are approximately equivalent to ISO viscosity grade #22. However, low temperature viscosity will differ depending on each product. Contact each hydraulic oil manufacture directly. When the atmospheric temperature is below -40 °C: Contact your authorized dealer. 7-15
MAINTENANCE A. GREASING 1 Front Joint Pins Bucket --- every 250 hours Link Pins --- every 500 hours Others --- every 500 hours • Boom Cylinder Bottom ZX120-3, 180-3, 200-3, 270-3, 330-3 Class M178-07-007 ZX120-3, 180-3 Class M104-07-002 ZX200-3, 270-3, 330-3 Class M157-07-156 • Boom Foot ZX120-3, 180-3 Class M154-07-002 ZX200-3, 270-3, 330-3 Class M157-07-155 7-16
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INTRODUCTION Read this manual caref
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MACHINE NUMBERS The manufacturing N
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CONTENTS MACHINE NUMBERS SAFETY Rec
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CONTENTS Maintenance Guide.........
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SAFETY RECOGNIZE SAFETY INFORMATION
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SAFETY PREPARE FOR EMERGENCIES •
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SAFETY USE HANDHOLDS AND STEPS •
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SAFETY OPERATE ONLY FROM OPERATOR'S
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SAFETY INVESTIGATE JOB SITE BEFOREH
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SAFETY DRIVE MACHINE SAFELY • Bef
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AVOID INJURY FROM ROLLAWAY ACCIDENT
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KEEP PERSON CLEAR FROM WORKING AREA
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SAFETY DIG WITH CAUTION • Acciden
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SAFETY PROTECT AGAINST FLYING DEBRI
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SAFETY PRACTICE SAFE MAINTENANCE To
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SAFETY PREVENT PARTS FROM FLYING
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SAFETY AVOID HIGH-PRESSURE FLUIDS
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SAFETY EVACUATING IN CASE OF FIRE
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SAFETY BEWARE OF ASBESTOS DUST •
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SAFETY SIGNS/Europe/Asia/Middle and
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OPERATOR'S COMPONENTS STATION NAME
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OPERATOR'S STATION MULTI FUNCTION M
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OPERATOR'S STATION • Display of M
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OPERATOR'S STATION Menu Screen (23)
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OPERATOR'S STATION Menu Key Shifts
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Displaying Basic Screen by Password
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OPERATOR'S STATION 3. If inputting
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OPERATOR'S STATION ALARM OCCURRENCE
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OPERATOR'S STATION CONTENTS OF ALAR
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OPERATOR'S STATION CLOCK SETTING Pr
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OPERATOR'S STATION Selecting an Att
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OPERATOR'S STATION Pulverizer 1 Max
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DISPLAYING OPERATING CONDITIONS OPE
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OPERATOR'S STATION 4. Push key 6 ,
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4. Push key 6 , and return to the b
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OPERATOR'S STATION Password Change
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OPERATOR'S STATION 7. The message
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OPERATOR'S STATION Auto-Control: OF
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OPERATOR'S STATION Change Interval
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OPERATOR'S STATION Screen Display w
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OPERATOR'S STATION Mail (Optional)
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OPERATOR'S STATION LANGUAGE SETTING
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OPERATOR'S STATION SWITCH PANEL 1-
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OPERATOR'S STATION POWER MODE SWITC
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OPERATOR'S STATION WIPER/WASHER SWI
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OPERATOR'S STATION SWITCH PANEL (Op
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OPERATOR'S STATION KEY SWITCH 1- OF
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OPERATOR'S STATION CAB LIGHT Turn t
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OPERATOR'S STATION FUSE BOX 10- CON
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OPERATOR'S STATION Control Panel De
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OPERATOR'S STATION • Circulation
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OPERATOR'S STATION DEFROSTER OPERAT
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OPERATOR'S STATION CAB HEATER (Opti
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OPERATOR'S STATION DEFROSTER OPERAT
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OPERATOR'S STATION Station Presetti
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OPERATOR'S STATION CLOSING UPPER FR
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OPERATOR'S STATION OPENING/CLOSING
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OPERATOR'S STATION ADJUSTING THE SE
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ADJUSTING THE AIR-SUSPENSION SEAT (
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OPERATOR'S STATION ADJUSTING CONSOL
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BREAK-IN OBSERVE ENGINE OPERATION C
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OPERATING THE ENGINE INSPECT MACHIN
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OPERATING THE ENGINE STARTING THE E
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OPERATING THE ENGINE STARTING IN CO
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CHECK INSTRUMENTS AFTER STARTING OP
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OPERATING THE ENGINE Disconnecting
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DRIVING THE MACHINE DRIVE THE MACHI
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STEERING THE MACHINE USING LEVERS D
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DRIVING THE MACHINE OPERATING ON SO
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DRIVING THE MACHINE OPERATING IN WA
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OPERATING THE MACHINE CONTROL LEVER
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OPERATING THE MACHINE ATTACHMENT PE
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OPERATING THE MACHINE Warming-up Op
Page 156 and 157: OPERATING THE MACHINE AUTO-IDLE 1 W
Page 158 and 159: OPERATING THE MACHINE WORK MODE SEL
Page 160 and 161: OPERATING THE MACHINE POWER MODE On
Page 162 and 163: OPERATING THE MACHINE FACE SHOVEL O
Page 164 and 165: OPERATING THE MACHINE HYDRAULIC BRE
Page 166 and 167: ZX180-3, 200-3, 270-3, 330-3 Class
Page 168 and 169: OPERATING THE MACHINE Pressure Meas
Page 170 and 171: OPERATING THE MACHINE • Do not op
Page 172 and 173: OPERATING THE MACHINE BREAKER MAINT
Page 174 and 175: OPERATING THE MACHINE • When oper
Page 176 and 177: OPERATING THE MACHINE • Breaker o
Page 178 and 179: Crusher (ZX120-3 Class) OPERATING T
Page 180 and 181: OPERATING THE MACHINE PRECAUTION FO
Page 182 and 183: EMERGENCY BOOM LOWERING PROCEDURE (
Page 184 and 185: OBJECT HANDLING --- IF EQUIPPED OPE
Page 186 and 187: TRANSPORTING TRANSPORTING BY ROAD W
Page 188 and 189: 4. Stop the engine. Remove the key
Page 190 and 191: TRANSPORTING MACHINE LIFTING PROCED
Page 192 and 193: CORRECT MAINTENANCE AND INSPECTION
Page 194 and 195: MAINTENANCE LAYOUT Arm Cylinder Arm
Page 196 and 197: MAINTENANCE Maintenance Guide Table
Page 198 and 199: MAINTENANCE HOOD AND ACCESS COVERS
Page 200 and 201: MAINTENANCE PERIODIC REPLACEMENT OF
Page 202 and 203: MAINTENANCE C. TRANSMISSION (See Pa
Page 204 and 205: H. ELECTRICAL SYSTEM (See Page 7-62
Page 208 and 209: MAINTENANCE • Boom and Arm Joint
Page 210 and 211: MAINTENANCE 3 Swing Internal Gear -
Page 212 and 213: MAINTENANCE 2 Change Engine Oil ---
Page 214 and 215: MAINTENANCE C. TRANSMISSION 1 Pump
Page 216 and 217: MAINTENANCE 3 Travel Reduction Gear
Page 218 and 219: MAINTENANCE D. HYDRAULIC SYSTEM INS
Page 220 and 221: MAINTENANCE BREAKER MAINTENANCE Cha
Page 222 and 223: MAINTENANCE 2 Change Hydraulic Oil
Page 224 and 225: MAINTENANCE Air Bleeding Procedures
Page 226 and 227: MAINTENANCE 5 Replace Pilot Oil Fil
Page 228 and 229: MAINTENANCE 7 Check Hoses and Lines
Page 230 and 231: MAINTENANCE Table 2. Lines Interval
Page 232 and 233: MAINTENANCE Metal Face Seal Fitting
Page 234 and 235: MAINTENANCE 8. To avoid condensatio
Page 236 and 237: MAINTENANCE 2 Drain Fuel Filter ---
Page 238 and 239: MAINTENANCE Air Bleeding Procedures
Page 240 and 241: MAINTENANCE 3 Replace Fuel Main Fil
Page 242 and 243: MAINTENANCE 5 Clean Fuel Solenoid P
Page 244 and 245: MAINTENANCE F. AIR CLEANER 1 Clean
Page 246 and 247: MAINTENANCE G. COOLING SYSTEM Coola
Page 248 and 249: MAINTENANCE 1 Check Coolant Level -
Page 250 and 251: MAINTENANCE 2 Check and Adjust Fan
Page 252 and 253: MAINTENANCE 4 Clean Radiator, Oil C
Page 254 and 255: MAINTENANCE If acid is swallowed: 1
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MAINTENANCE Check electrolyte speci
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MAINTENANCE • Fusible Link (Main
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3. Clean shank (6) surface. 4. Inst
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MAINTENANCE c. Removing the tooth p
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MAINTENANCE 3 Convert Bucket Connec
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MAINTENANCE 5 Remove Travel Levers
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MAINTENANCE 8 Check Track Sag --- e
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MAINTENANCE 9 Clean and Replace Air
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MAINTENANCE 10 Check Air Conditione
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MAINTENANCE 12 Retighten Cylinder H
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MAINTENANCE 17 Check Tightening Tor
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1. Engine cushion rubber mounting b
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MAINTENANCE 6. Pump transmission mo
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MAINTENANCE 12. Battery mounting nu
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MAINTENANCE 17. Travel device mount
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HYDRAULIC CIRCUIT HYDRAULIC CIRCUIT
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ELECTRICAL DIAGRAM 8-
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MAINTENANCE UNDER SPECIAL ENVIRONME
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STORAGE STORING THE MACHINE 1. Insp
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TROUBLESHOOTING IMPOSSIBLE TO START
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TROUBLESHOOTING ENGINE Problem Caus
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TROUBLESHOOTING ENGINE Problem Caus
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TROUBLESHOOTING ELECTRICAL SYSTEM P
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TROUBLESHOOTING CONTROL LEVERS Prob
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TROUBLESHOOTING HYDRAULIC SYSTEM Pr
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SPECIFICATIONS SPECIFICATIONS ZX110
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SPECIFICATIONS SHOE TYPES AND APPLI
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SPECIFICATIONS BUCKET TYPES AND APP
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SPECIFICATIONS WORKING RANGES ZX130
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SPECIFICATIONS ZX160LC-3 (Machine w
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SPECIFICATIONS BUCKET TYPES AND APP
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SPECIFICATIONS WORKING RANGES ZX180
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SPECIFICATIONS SOUND LEVEL RESULTS
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USING PAD CRAWLER SHOE ZX120-3, 200
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OPTIONAL ATTACHMENTS AND DEVICES TR
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OPTIONAL ATTACHMENTS AND DEVICES Lo
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OPTIONAL ATTACHMENTS AND DEVICES BL
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OPTIONAL ATTACHMENTS AND DEVICES BL
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OPTIONAL ATTACHMENTS AND DEVICES WO
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OPTIONAL ATTACHMENTS AND DEVICES SP
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SHOE TYPES AND APPLICATIONS ZX130-3
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OFFSET DIRECTION AND WORKING RANGE
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OPTIONAL ATTACHMENTS AND DEVICES MA
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OPTIONAL ATTACHMENTS AND DEVICES 2-
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OPTIONAL ATTACHMENTS AND DEVICES
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SHOE TYPES AND APPLICATIONS ZX130-3
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SHOE TYPES AND APPLICATIONS OPTIONA
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OPTIONAL ATTACHMENTS AND DEVICES WA
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OPTIONAL ATTACHMENTS AND DEVICES LI
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LIFTING CAPACITIES OPTIONAL ATTACHM
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INDEX 2 2-piece Boom...............
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INDEX Never Undercut a High Bank...
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Working Ranges ZX280LC-3, 280LCN-3
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