Untitled - Flannery Plant Hire

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OPERATOR'S STATION CONTENTS OF ALARMS Display Contents of Alarms Remedy M178-01-036 Overheat Alarm Engine Warning Alarm Engine coolant temperature has abnormally increased. Stop operation. Run the engine at slow idle speed and lower the coolant temperature. Engine or engine related parts are abnormal. Consult your nearest Hitachi dealer. M183-01-080 Engine Oil Pressure Alarm Engine oil pressure has decreased. Immediately stop engine. Check engine oil system and oil level. M178-01-037 Alternator Alarm Electrical system is abnormal. Consult your nearest Hitachi dealer. M183-01-071 Remaining Fuel Alarm Fuel level is low. Refill fuel as soon as possible. M178-01-034 Hydraulic Oil Filter Alarm Hydraulic oil filter is clogged. Replace filter. M1CC-01-039 Air Filter Clogged Alarm Air filter elements are clogged. Clean or replace air filter elements. M183-01-067 Fuel Filter Clogged Alarm Fuel filter elements (pre-filter, main filter) are clogged. Replace fuel filter elements. M1U1-01-116 Work Mode Alarm Work Mode system is abnormal. Consult your nearest Hitachi dealer. T1V1-05-01-102 Pilot Control Shut-Off Lever Alarm Pilot control shut-off lever system is abnormal. Consult your nearest Hitachi dealer. T1V1-05-01-103 1-17
OPERATOR'S STATION • Fuel Sensor Error Display When the fuel sensor is faulty or if the harness between fuel sensor and monitor unit is broken, the fuel sensor error display is displayed on the fuel gauge. Coolant Temperature Sensor Error Display Fuel Sensor Error Display • Coolant Temperature Sensor Error Display When the coolant temperature sensor is faulty or if the harness between coolant temperature sensor and monitor unit is broken, the coolant temperature sensor error display is displayed on the coolant temperature gauge. T1V1-05-02-005 1-18
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INTRODUCTION Read this manual caref
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MACHINE NUMBERS The manufacturing N
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CONTENTS MACHINE NUMBERS SAFETY Rec
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CONTENTS Maintenance Guide.........
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SAFETY RECOGNIZE SAFETY INFORMATION
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SAFETY PREPARE FOR EMERGENCIES •
Page 16 and 17: SAFETY USE HANDHOLDS AND STEPS •
Page 18 and 19: SAFETY OPERATE ONLY FROM OPERATOR'S
Page 20 and 21: SAFETY INVESTIGATE JOB SITE BEFOREH
Page 22 and 23: SAFETY DRIVE MACHINE SAFELY • Bef
Page 24 and 25: AVOID INJURY FROM ROLLAWAY ACCIDENT
Page 26 and 27: KEEP PERSON CLEAR FROM WORKING AREA
Page 28 and 29: SAFETY DIG WITH CAUTION • Acciden
Page 30 and 31: SAFETY PROTECT AGAINST FLYING DEBRI
Page 32 and 33: SAFETY PRACTICE SAFE MAINTENANCE To
Page 34 and 35: SAFETY PREVENT PARTS FROM FLYING
Page 36 and 37: SAFETY AVOID HIGH-PRESSURE FLUIDS
Page 38 and 39: SAFETY EVACUATING IN CASE OF FIRE
Page 40 and 41: SAFETY BEWARE OF ASBESTOS DUST •
Page 42 and 43: SAFETY SIGNS/Europe/Asia/Middle and
Page 50 and 51: OPERATOR'S COMPONENTS STATION NAME
Page 52 and 53: OPERATOR'S STATION MULTI FUNCTION M
Page 54 and 55: OPERATOR'S STATION • Display of M
Page 56 and 57: OPERATOR'S STATION Menu Screen (23)
Page 58 and 59: OPERATOR'S STATION Menu Key Shifts
Page 60 and 61: Displaying Basic Screen by Password
Page 62 and 63: OPERATOR'S STATION 3. If inputting
Page 64 and 65: OPERATOR'S STATION ALARM OCCURRENCE
Page 68 and 69: OPERATOR'S STATION CLOCK SETTING Pr
Page 70 and 71: OPERATOR'S STATION Selecting an Att
Page 72 and 73: OPERATOR'S STATION Pulverizer 1 Max
Page 74 and 75: DISPLAYING OPERATING CONDITIONS OPE
Page 76 and 77: OPERATOR'S STATION 4. Push key 6 ,
Page 78 and 79: 4. Push key 6 , and return to the b
Page 80 and 81: OPERATOR'S STATION Password Change
Page 82 and 83: OPERATOR'S STATION 7. The message
Page 84 and 85: OPERATOR'S STATION Auto-Control: OF
Page 86 and 87: OPERATOR'S STATION Change Interval
Page 88 and 89: OPERATOR'S STATION Screen Display w
Page 90 and 91: OPERATOR'S STATION Mail (Optional)
Page 92 and 93: OPERATOR'S STATION LANGUAGE SETTING
Page 94 and 95: OPERATOR'S STATION SWITCH PANEL 1-
Page 96 and 97: OPERATOR'S STATION POWER MODE SWITC
Page 98 and 99: OPERATOR'S STATION WIPER/WASHER SWI
Page 100 and 101: OPERATOR'S STATION SWITCH PANEL (Op
Page 102 and 103: OPERATOR'S STATION KEY SWITCH 1- OF
Page 104 and 105: OPERATOR'S STATION CAB LIGHT Turn t
Page 106 and 107: OPERATOR'S STATION FUSE BOX 10- CON
Page 108 and 109: OPERATOR'S STATION Control Panel De
Page 110 and 111: OPERATOR'S STATION • Circulation
Page 112 and 113: OPERATOR'S STATION DEFROSTER OPERAT
Page 114 and 115: OPERATOR'S STATION CAB HEATER (Opti
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OPERATOR'S STATION DEFROSTER OPERAT
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OPERATOR'S STATION Station Presetti
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OPERATOR'S STATION CLOSING UPPER FR
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OPERATOR'S STATION OPENING/CLOSING
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OPERATOR'S STATION ADJUSTING THE SE
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ADJUSTING THE AIR-SUSPENSION SEAT (
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OPERATOR'S STATION ADJUSTING CONSOL
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BREAK-IN OBSERVE ENGINE OPERATION C
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OPERATING THE ENGINE INSPECT MACHIN
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OPERATING THE ENGINE STARTING THE E
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OPERATING THE ENGINE STARTING IN CO
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CHECK INSTRUMENTS AFTER STARTING OP
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OPERATING THE ENGINE Disconnecting
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DRIVING THE MACHINE DRIVE THE MACHI
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STEERING THE MACHINE USING LEVERS D
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DRIVING THE MACHINE OPERATING ON SO
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DRIVING THE MACHINE OPERATING IN WA
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OPERATING THE MACHINE CONTROL LEVER
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OPERATING THE MACHINE ATTACHMENT PE
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OPERATING THE MACHINE Warming-up Op
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OPERATING THE MACHINE AUTO-IDLE 1 W
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OPERATING THE MACHINE WORK MODE SEL
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OPERATING THE MACHINE POWER MODE On
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OPERATING THE MACHINE FACE SHOVEL O
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OPERATING THE MACHINE HYDRAULIC BRE
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ZX180-3, 200-3, 270-3, 330-3 Class
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OPERATING THE MACHINE Pressure Meas
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OPERATING THE MACHINE • Do not op
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OPERATING THE MACHINE BREAKER MAINT
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OPERATING THE MACHINE • When oper
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OPERATING THE MACHINE • Breaker o
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Crusher (ZX120-3 Class) OPERATING T
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OPERATING THE MACHINE PRECAUTION FO
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EMERGENCY BOOM LOWERING PROCEDURE (
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OBJECT HANDLING --- IF EQUIPPED OPE
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TRANSPORTING TRANSPORTING BY ROAD W
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4. Stop the engine. Remove the key
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TRANSPORTING MACHINE LIFTING PROCED
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CORRECT MAINTENANCE AND INSPECTION
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MAINTENANCE LAYOUT Arm Cylinder Arm
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MAINTENANCE Maintenance Guide Table
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MAINTENANCE HOOD AND ACCESS COVERS
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MAINTENANCE PERIODIC REPLACEMENT OF
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MAINTENANCE C. TRANSMISSION (See Pa
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H. ELECTRICAL SYSTEM (See Page 7-62
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MAINTENANCE Brand Names of Recommen
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MAINTENANCE • Boom and Arm Joint
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MAINTENANCE 3 Swing Internal Gear -
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MAINTENANCE 2 Change Engine Oil ---
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MAINTENANCE C. TRANSMISSION 1 Pump
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MAINTENANCE 3 Travel Reduction Gear
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MAINTENANCE D. HYDRAULIC SYSTEM INS
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MAINTENANCE BREAKER MAINTENANCE Cha
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MAINTENANCE 2 Change Hydraulic Oil
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MAINTENANCE Air Bleeding Procedures
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MAINTENANCE 5 Replace Pilot Oil Fil
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MAINTENANCE 7 Check Hoses and Lines
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MAINTENANCE Table 2. Lines Interval
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MAINTENANCE Metal Face Seal Fitting
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MAINTENANCE 8. To avoid condensatio
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MAINTENANCE 2 Drain Fuel Filter ---
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MAINTENANCE Air Bleeding Procedures
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MAINTENANCE 3 Replace Fuel Main Fil
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MAINTENANCE 5 Clean Fuel Solenoid P
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MAINTENANCE F. AIR CLEANER 1 Clean
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MAINTENANCE G. COOLING SYSTEM Coola
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MAINTENANCE 1 Check Coolant Level -
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MAINTENANCE 2 Check and Adjust Fan
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MAINTENANCE 4 Clean Radiator, Oil C
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MAINTENANCE If acid is swallowed: 1
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MAINTENANCE Check electrolyte speci
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MAINTENANCE • Fusible Link (Main
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3. Clean shank (6) surface. 4. Inst
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MAINTENANCE c. Removing the tooth p
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MAINTENANCE 3 Convert Bucket Connec
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MAINTENANCE 5 Remove Travel Levers
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MAINTENANCE 8 Check Track Sag --- e
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MAINTENANCE 9 Clean and Replace Air
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MAINTENANCE 10 Check Air Conditione
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MAINTENANCE 12 Retighten Cylinder H
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MAINTENANCE 17 Check Tightening Tor
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1. Engine cushion rubber mounting b
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MAINTENANCE 6. Pump transmission mo
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MAINTENANCE 12. Battery mounting nu
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MAINTENANCE 17. Travel device mount
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HYDRAULIC CIRCUIT HYDRAULIC CIRCUIT
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ELECTRICAL DIAGRAM 8-
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MAINTENANCE UNDER SPECIAL ENVIRONME
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STORAGE STORING THE MACHINE 1. Insp
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TROUBLESHOOTING IMPOSSIBLE TO START
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TROUBLESHOOTING ENGINE Problem Caus
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TROUBLESHOOTING ENGINE Problem Caus
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TROUBLESHOOTING ELECTRICAL SYSTEM P
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TROUBLESHOOTING CONTROL LEVERS Prob
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TROUBLESHOOTING HYDRAULIC SYSTEM Pr
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SPECIFICATIONS SPECIFICATIONS ZX110
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SPECIFICATIONS SHOE TYPES AND APPLI
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SPECIFICATIONS BUCKET TYPES AND APP
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SPECIFICATIONS WORKING RANGES ZX130
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SPECIFICATIONS ZX160LC-3 (Machine w
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SPECIFICATIONS BUCKET TYPES AND APP
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SPECIFICATIONS WORKING RANGES ZX180
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SPECIFICATIONS SOUND LEVEL RESULTS
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USING PAD CRAWLER SHOE ZX120-3, 200
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OPTIONAL ATTACHMENTS AND DEVICES TR
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OPTIONAL ATTACHMENTS AND DEVICES Lo
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OPTIONAL ATTACHMENTS AND DEVICES BL
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OPTIONAL ATTACHMENTS AND DEVICES BL
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OPTIONAL ATTACHMENTS AND DEVICES WO
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OPTIONAL ATTACHMENTS AND DEVICES SP
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SHOE TYPES AND APPLICATIONS ZX130-3
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OFFSET DIRECTION AND WORKING RANGE
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OPTIONAL ATTACHMENTS AND DEVICES MA
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OPTIONAL ATTACHMENTS AND DEVICES 2-
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OPTIONAL ATTACHMENTS AND DEVICES
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SHOE TYPES AND APPLICATIONS ZX130-3
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SHOE TYPES AND APPLICATIONS OPTIONA
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OPTIONAL ATTACHMENTS AND DEVICES WA
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OPTIONAL ATTACHMENTS AND DEVICES LI
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LIFTING CAPACITIES OPTIONAL ATTACHM
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INDEX 2 2-piece Boom...............
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INDEX Never Undercut a High Bank...
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Working Ranges ZX280LC-3, 280LCN-3
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