Untitled - Flannery Plant Hire

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SAFETY DRIVE MACHINE SAFELY • Before driving the machine, always confirm that the travel levers/pedals direction corresponds to the direction you wish to drive. • Be sure to detour around any obstructions. • Avoid traveling over obstructions. Soil, fragments of rocks, and/or metal pieces may scatter around the machine. Do not allow personnel to stay around the machine while traveling. A • Driving on a slope may cause the machine to slip or overturn, possibly resulting in serious injury or death. • Never attempt to ascend or descend 35 degrees or steeper slopes. • Be sure to fasten the seat belt. • When driving up or down a slope, keep the bucket facing the direction of travel, approximately 0.5 to 1.0 m (A) above the ground. • If the machine starts to skid or becomes unstable, immediately lower the bucket to the ground and stop. A SA-657 SA-658 SA-441 WRONG SA-590 S-11
SAFETY • Driving across the face of a slope or steering on a slope may cause the machine to skid or turnover. If the direction must be changed, move the machine to level ground, then, change the direction to ensure safe operation. • Avoid swinging the upperstructure on slopes. Never attempt to swing the upperstructure downhill. The machine may tip over. If swinging uphill is unavoidable, carefully operate the upperstructure and boom at slow speed. • If the engine stalls on a slope, immediately lower the bucket to the ground. Return the control levers to neutral. Then, restart the engine. • Be sure to thoroughly warm up the machine before ascending steep slopes. If hydraulic oil has not warmed up sufficiently, sufficient performance may not be obtained. • Use a signal person when moving, swinging or operating the machine in congested areas. Coordinate hand signals before starting the machine. • Before moving machine, determine which way to move travel pedals/levers for the direction you want to go. When the travel motors are in the rear, pushing down on the front of the travel pedals or pushing the levers forward moves the machine forward, towards the idlers. An arrow-mark seal is stuck on the inside surface of the side frame to indicate the machine front direction. • Select a travel route that is as flat as possible. Steer the machine as straight as possible, making small gradual changes in direction. • Before traveling on them, check the strengths of bridges and road shoulders, and reinforce if necessary. • Use wood plates in order not to damage the road surface. Be careful of steering when operating on asphalt roads in summer. • When crossing train tracks, use wood plates in order not to damage them. • Do not make contact with electric wires or bridges. • When crossing a river, measure the depth of the river using the bucket, and cross slowly. Do not cross the river when the depth of the river is deeper than the upper edge of the upper roller. • When traveling on rough terrain, reduce engine speed. Select slow travel speed. Slower speed will reduce possible damage to the machine. • Avoid operations that may damage the track and undercarriage components. • During freezing weather, always clean snow and ice from track shoes before loading and unloading machine, to prevent the machine from slipping. Arrow -mark Travel Motor M104-05-008 M178-03-001 SA-011 S-12
Page 2: INTRODUCTION Read this manual caref
Page 6 and 7: MACHINE NUMBERS The manufacturing N
Page 8 and 9: CONTENTS MACHINE NUMBERS SAFETY Rec
Page 10 and 11: CONTENTS Maintenance Guide.........
Page 12 and 13: SAFETY RECOGNIZE SAFETY INFORMATION
Page 14 and 15: SAFETY PREPARE FOR EMERGENCIES •
Page 16 and 17: SAFETY USE HANDHOLDS AND STEPS •
Page 18 and 19: SAFETY OPERATE ONLY FROM OPERATOR'S
Page 20 and 21: SAFETY INVESTIGATE JOB SITE BEFOREH
Page 24 and 25: AVOID INJURY FROM ROLLAWAY ACCIDENT
Page 26 and 27: KEEP PERSON CLEAR FROM WORKING AREA
Page 28 and 29: SAFETY DIG WITH CAUTION • Acciden
Page 30 and 31: SAFETY PROTECT AGAINST FLYING DEBRI
Page 32 and 33: SAFETY PRACTICE SAFE MAINTENANCE To
Page 34 and 35: SAFETY PREVENT PARTS FROM FLYING
Page 36 and 37: SAFETY AVOID HIGH-PRESSURE FLUIDS
Page 38 and 39: SAFETY EVACUATING IN CASE OF FIRE
Page 40 and 41: SAFETY BEWARE OF ASBESTOS DUST •
Page 42 and 43: SAFETY SIGNS/Europe/Asia/Middle and
Page 50 and 51: OPERATOR'S COMPONENTS STATION NAME
Page 52 and 53: OPERATOR'S STATION MULTI FUNCTION M
Page 54 and 55: OPERATOR'S STATION • Display of M
Page 56 and 57: OPERATOR'S STATION Menu Screen (23)
Page 58 and 59: OPERATOR'S STATION Menu Key Shifts
Page 60 and 61: Displaying Basic Screen by Password
Page 62 and 63: OPERATOR'S STATION 3. If inputting
Page 64 and 65: OPERATOR'S STATION ALARM OCCURRENCE
Page 66 and 67: OPERATOR'S STATION CONTENTS OF ALAR
Page 68 and 69: OPERATOR'S STATION CLOCK SETTING Pr
Page 70 and 71: OPERATOR'S STATION Selecting an Att
Page 72 and 73:
OPERATOR'S STATION Pulverizer 1 Max
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DISPLAYING OPERATING CONDITIONS OPE
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OPERATOR'S STATION 4. Push key 6 ,
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4. Push key 6 , and return to the b
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OPERATOR'S STATION Password Change
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OPERATOR'S STATION 7. The message
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OPERATOR'S STATION Auto-Control: OF
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OPERATOR'S STATION Change Interval
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OPERATOR'S STATION Screen Display w
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OPERATOR'S STATION Mail (Optional)
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OPERATOR'S STATION LANGUAGE SETTING
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OPERATOR'S STATION SWITCH PANEL 1-
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OPERATOR'S STATION POWER MODE SWITC
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OPERATOR'S STATION WIPER/WASHER SWI
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OPERATOR'S STATION SWITCH PANEL (Op
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OPERATOR'S STATION KEY SWITCH 1- OF
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OPERATOR'S STATION CAB LIGHT Turn t
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OPERATOR'S STATION FUSE BOX 10- CON
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OPERATOR'S STATION Control Panel De
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OPERATOR'S STATION • Circulation
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OPERATOR'S STATION DEFROSTER OPERAT
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OPERATOR'S STATION CAB HEATER (Opti
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OPERATOR'S STATION DEFROSTER OPERAT
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OPERATOR'S STATION Station Presetti
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OPERATOR'S STATION CLOSING UPPER FR
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OPERATOR'S STATION OPENING/CLOSING
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OPERATOR'S STATION ADJUSTING THE SE
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ADJUSTING THE AIR-SUSPENSION SEAT (
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OPERATOR'S STATION ADJUSTING CONSOL
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BREAK-IN OBSERVE ENGINE OPERATION C
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OPERATING THE ENGINE INSPECT MACHIN
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OPERATING THE ENGINE STARTING THE E
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OPERATING THE ENGINE STARTING IN CO
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CHECK INSTRUMENTS AFTER STARTING OP
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OPERATING THE ENGINE Disconnecting
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DRIVING THE MACHINE DRIVE THE MACHI
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STEERING THE MACHINE USING LEVERS D
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DRIVING THE MACHINE OPERATING ON SO
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DRIVING THE MACHINE OPERATING IN WA
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OPERATING THE MACHINE CONTROL LEVER
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OPERATING THE MACHINE ATTACHMENT PE
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OPERATING THE MACHINE Warming-up Op
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OPERATING THE MACHINE AUTO-IDLE 1 W
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OPERATING THE MACHINE WORK MODE SEL
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OPERATING THE MACHINE POWER MODE On
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OPERATING THE MACHINE FACE SHOVEL O
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OPERATING THE MACHINE HYDRAULIC BRE
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ZX180-3, 200-3, 270-3, 330-3 Class
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OPERATING THE MACHINE Pressure Meas
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OPERATING THE MACHINE • Do not op
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OPERATING THE MACHINE BREAKER MAINT
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OPERATING THE MACHINE • When oper
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OPERATING THE MACHINE • Breaker o
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Crusher (ZX120-3 Class) OPERATING T
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OPERATING THE MACHINE PRECAUTION FO
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EMERGENCY BOOM LOWERING PROCEDURE (
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OBJECT HANDLING --- IF EQUIPPED OPE
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TRANSPORTING TRANSPORTING BY ROAD W
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4. Stop the engine. Remove the key
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TRANSPORTING MACHINE LIFTING PROCED
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CORRECT MAINTENANCE AND INSPECTION
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MAINTENANCE LAYOUT Arm Cylinder Arm
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MAINTENANCE Maintenance Guide Table
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MAINTENANCE HOOD AND ACCESS COVERS
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MAINTENANCE PERIODIC REPLACEMENT OF
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MAINTENANCE C. TRANSMISSION (See Pa
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H. ELECTRICAL SYSTEM (See Page 7-62
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MAINTENANCE Brand Names of Recommen
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MAINTENANCE • Boom and Arm Joint
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MAINTENANCE 3 Swing Internal Gear -
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MAINTENANCE 2 Change Engine Oil ---
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MAINTENANCE C. TRANSMISSION 1 Pump
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MAINTENANCE 3 Travel Reduction Gear
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MAINTENANCE D. HYDRAULIC SYSTEM INS
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MAINTENANCE BREAKER MAINTENANCE Cha
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MAINTENANCE 2 Change Hydraulic Oil
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MAINTENANCE Air Bleeding Procedures
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MAINTENANCE 5 Replace Pilot Oil Fil
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MAINTENANCE 7 Check Hoses and Lines
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MAINTENANCE Table 2. Lines Interval
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MAINTENANCE Metal Face Seal Fitting
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MAINTENANCE 8. To avoid condensatio
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MAINTENANCE 2 Drain Fuel Filter ---
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MAINTENANCE Air Bleeding Procedures
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MAINTENANCE 3 Replace Fuel Main Fil
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MAINTENANCE 5 Clean Fuel Solenoid P
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MAINTENANCE F. AIR CLEANER 1 Clean
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MAINTENANCE G. COOLING SYSTEM Coola
Page 248 and 249:
MAINTENANCE 1 Check Coolant Level -
Page 250 and 251:
MAINTENANCE 2 Check and Adjust Fan
Page 252 and 253:
MAINTENANCE 4 Clean Radiator, Oil C
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MAINTENANCE If acid is swallowed: 1
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MAINTENANCE Check electrolyte speci
Page 258 and 259:
MAINTENANCE • Fusible Link (Main
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3. Clean shank (6) surface. 4. Inst
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MAINTENANCE c. Removing the tooth p
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MAINTENANCE 3 Convert Bucket Connec
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MAINTENANCE 5 Remove Travel Levers
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MAINTENANCE 8 Check Track Sag --- e
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MAINTENANCE 9 Clean and Replace Air
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MAINTENANCE 10 Check Air Conditione
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MAINTENANCE 12 Retighten Cylinder H
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MAINTENANCE 17 Check Tightening Tor
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Page 280 and 281:
Page 282 and 283:
1. Engine cushion rubber mounting b
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MAINTENANCE 6. Pump transmission mo
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MAINTENANCE 12. Battery mounting nu
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MAINTENANCE 17. Travel device mount
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HYDRAULIC CIRCUIT HYDRAULIC CIRCUIT
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ELECTRICAL DIAGRAM 8-
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MAINTENANCE UNDER SPECIAL ENVIRONME
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STORAGE STORING THE MACHINE 1. Insp
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TROUBLESHOOTING IMPOSSIBLE TO START
Page 300 and 301:
TROUBLESHOOTING ENGINE Problem Caus
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TROUBLESHOOTING ENGINE Problem Caus
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TROUBLESHOOTING ELECTRICAL SYSTEM P
Page 306 and 307:
TROUBLESHOOTING CONTROL LEVERS Prob
Page 308 and 309:
TROUBLESHOOTING HYDRAULIC SYSTEM Pr
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SPECIFICATIONS SPECIFICATIONS ZX110
Page 312 and 313:
SPECIFICATIONS SHOE TYPES AND APPLI
Page 314 and 315:
SPECIFICATIONS BUCKET TYPES AND APP
Page 316 and 317:
SPECIFICATIONS WORKING RANGES ZX130
Page 318 and 319:
Page 320 and 321:
Page 322 and 323:
SPECIFICATIONS ZX160LC-3 (Machine w
Page 324 and 325:
SPECIFICATIONS BUCKET TYPES AND APP
Page 326 and 327:
SPECIFICATIONS WORKING RANGES ZX180
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SPECIFICATIONS SOUND LEVEL RESULTS
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USING PAD CRAWLER SHOE ZX120-3, 200
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OPTIONAL ATTACHMENTS AND DEVICES TR
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OPTIONAL ATTACHMENTS AND DEVICES Lo
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OPTIONAL ATTACHMENTS AND DEVICES BL
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OPTIONAL ATTACHMENTS AND DEVICES BL
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OPTIONAL ATTACHMENTS AND DEVICES WO
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OPTIONAL ATTACHMENTS AND DEVICES SP
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SHOE TYPES AND APPLICATIONS ZX130-3
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OFFSET DIRECTION AND WORKING RANGE
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OPTIONAL ATTACHMENTS AND DEVICES MA
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Page 374 and 375:
OPTIONAL ATTACHMENTS AND DEVICES 2-
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OPTIONAL ATTACHMENTS AND DEVICES
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Page 380 and 381:
SHOE TYPES AND APPLICATIONS ZX130-3
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Page 384 and 385:
SHOE TYPES AND APPLICATIONS OPTIONA
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Page 390 and 391:
Page 392 and 393:
Page 394 and 395:
Page 396 and 397:
Page 398 and 399:
OPTIONAL ATTACHMENTS AND DEVICES WA
Page 400 and 401:
OPTIONAL ATTACHMENTS AND DEVICES LI
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Page 410 and 411:
Page 412 and 413:
Page 414 and 415:
Page 416 and 417:
LIFTING CAPACITIES OPTIONAL ATTACHM
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INDEX 2 2-piece Boom...............
Page 458 and 459:
INDEX Never Undercut a High Bank...
Page 460 and 461:
Working Ranges ZX280LC-3, 280LCN-3
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