Untitled - Flannery Plant Hire

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TROUBLESHOOTING IMPOSSIBLE TO START THE ENGINE Problem Cause Solution Engine will not start Starter does not rotate or is not powerful Starter rotates Even though the engine is started, the engine stalls soon Engine runs irregularly Discharged battery Disconnected, loose, or corroded battery terminals Lowered pilot control shut-off lever. Disconnected, loose, or corroded starter ground line terminals. Faulty pilot control shut-off lever electrical system Too high engine oil viscosity Faulty starter and/or electrical system No fuel Air in the fuel system Clogged fuel filter Frozen fuel Faulty injection pump Faulty engine control system The engine stop SW is ON. Faulty preheat system Too slow idle speed Clogged fuel filter Clogged pre-fuel filter Faulty engine control system Clogged air cleaner Faulty injection pump Faulty fuel system Water or air in the fuel system Faulty engine control system Charge or replace battery. After repairing the corroded area, securely tighten the connectors. Pull pilot control shut-off lever up. After repairing the corroded area, securely tighten the connectors. See your authorized dealer. Change engine oil with appropriate viscosity. See your authorized dealer. After checking that no fuel is leaking, refill fuel. Bleed air. After draining water, replace the element. Warm the fuel pump with hot water or wait until the atmospheric temperature rises. See your authorized dealer. See your authorized dealer. Move the engine stop switch to the upward position to start the engine. See your authorized dealer. See your authorized dealer. After draining water, replace the element. Clean or replace the element. See your authorized dealer. Clean or replace the element. See your authorized dealer. See your authorized dealer. Drain water or bleed air. See your authorized dealer. 11-
TROUBLESHOOTING ENGINE Problem Cause Solution Engine Not Developing Full Power Air filters plugged Fuel line restricted Contaminated fuel Fuel filters plugged Plugged vent in fuel tank cap Injection nozzles dirty or malfunctioning Injection pump linkage adjustment Wrong fuel Wrong oil Turbocharger failure Injection pump out of timing Exhaust restriction Engine is too hot or cold Engine failure Valve clearance Intake or exhaust system leakage Replace filter elements. Repair or replace fuel line. Drain fuel tank and clean outlet screen. Refill. Change filters. Clean or install new cap. See your authorized dealer. See your authorized dealer. Use correct fuel. Use correct oil. See your authorized dealer. See your authorized dealer. Remove muffler and run engine. See below. See your authorized dealer. Check and adjust valves. Engine Overheats Low coolant level Add coolant. Thermostat Engine overloaded Radiator cap faulty Radiator core or oil cooler core plugged Radiator screen plugged Injection pump out of timing Fan damaged Air cleaner plugged Alternator and fan belt loose Pulley grooves worn Cooling system passages dirty Temperature gauge or sending unit See your authorized dealer. See your authorized dealer. Check hydraulic relief valves. Install new cap. Clean radiator and oil cooler. Clean screen. See your authorized dealer. Replace fan. Clean air cleaner. Tighten or install new belt. Replace pulleys. Flush cooling system. See your authorized dealer. 11-
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INTRODUCTION Read this manual caref
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MACHINE NUMBERS The manufacturing N
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CONTENTS MACHINE NUMBERS SAFETY Rec
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CONTENTS Maintenance Guide.........
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SAFETY RECOGNIZE SAFETY INFORMATION
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SAFETY PREPARE FOR EMERGENCIES •
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SAFETY USE HANDHOLDS AND STEPS •
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SAFETY OPERATE ONLY FROM OPERATOR'S
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SAFETY INVESTIGATE JOB SITE BEFOREH
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SAFETY DRIVE MACHINE SAFELY • Bef
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AVOID INJURY FROM ROLLAWAY ACCIDENT
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KEEP PERSON CLEAR FROM WORKING AREA
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SAFETY DIG WITH CAUTION • Acciden
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SAFETY PROTECT AGAINST FLYING DEBRI
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SAFETY PRACTICE SAFE MAINTENANCE To
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SAFETY PREVENT PARTS FROM FLYING
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SAFETY AVOID HIGH-PRESSURE FLUIDS
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SAFETY EVACUATING IN CASE OF FIRE
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SAFETY BEWARE OF ASBESTOS DUST •
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SAFETY SIGNS/Europe/Asia/Middle and
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OPERATOR'S COMPONENTS STATION NAME
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OPERATOR'S STATION MULTI FUNCTION M
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OPERATOR'S STATION • Display of M
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OPERATOR'S STATION Menu Screen (23)
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OPERATOR'S STATION Menu Key Shifts
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Displaying Basic Screen by Password
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OPERATOR'S STATION 3. If inputting
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OPERATOR'S STATION ALARM OCCURRENCE
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OPERATOR'S STATION CONTENTS OF ALAR
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OPERATOR'S STATION CLOCK SETTING Pr
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OPERATOR'S STATION Selecting an Att
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OPERATOR'S STATION Pulverizer 1 Max
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DISPLAYING OPERATING CONDITIONS OPE
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OPERATOR'S STATION 4. Push key 6 ,
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4. Push key 6 , and return to the b
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OPERATOR'S STATION Password Change
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OPERATOR'S STATION 7. The message
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OPERATOR'S STATION Auto-Control: OF
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OPERATOR'S STATION Change Interval
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OPERATOR'S STATION Screen Display w
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OPERATOR'S STATION Mail (Optional)
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OPERATOR'S STATION LANGUAGE SETTING
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OPERATOR'S STATION SWITCH PANEL 1-
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OPERATOR'S STATION POWER MODE SWITC
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OPERATOR'S STATION WIPER/WASHER SWI
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OPERATOR'S STATION SWITCH PANEL (Op
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OPERATOR'S STATION KEY SWITCH 1- OF
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OPERATOR'S STATION CAB LIGHT Turn t
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OPERATOR'S STATION FUSE BOX 10- CON
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OPERATOR'S STATION Control Panel De
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OPERATOR'S STATION • Circulation
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OPERATOR'S STATION DEFROSTER OPERAT
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OPERATOR'S STATION CAB HEATER (Opti
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OPERATOR'S STATION DEFROSTER OPERAT
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OPERATOR'S STATION Station Presetti
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OPERATOR'S STATION CLOSING UPPER FR
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OPERATOR'S STATION OPENING/CLOSING
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OPERATOR'S STATION ADJUSTING THE SE
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ADJUSTING THE AIR-SUSPENSION SEAT (
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OPERATOR'S STATION ADJUSTING CONSOL
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BREAK-IN OBSERVE ENGINE OPERATION C
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OPERATING THE ENGINE INSPECT MACHIN
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OPERATING THE ENGINE STARTING THE E
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OPERATING THE ENGINE STARTING IN CO
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CHECK INSTRUMENTS AFTER STARTING OP
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OPERATING THE ENGINE Disconnecting
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DRIVING THE MACHINE DRIVE THE MACHI
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STEERING THE MACHINE USING LEVERS D
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DRIVING THE MACHINE OPERATING ON SO
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DRIVING THE MACHINE OPERATING IN WA
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OPERATING THE MACHINE CONTROL LEVER
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OPERATING THE MACHINE ATTACHMENT PE
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OPERATING THE MACHINE Warming-up Op
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OPERATING THE MACHINE AUTO-IDLE 1 W
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OPERATING THE MACHINE WORK MODE SEL
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OPERATING THE MACHINE POWER MODE On
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OPERATING THE MACHINE FACE SHOVEL O
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OPERATING THE MACHINE HYDRAULIC BRE
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ZX180-3, 200-3, 270-3, 330-3 Class
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OPERATING THE MACHINE Pressure Meas
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OPERATING THE MACHINE • Do not op
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OPERATING THE MACHINE BREAKER MAINT
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OPERATING THE MACHINE • When oper
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OPERATING THE MACHINE • Breaker o
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Crusher (ZX120-3 Class) OPERATING T
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OPERATING THE MACHINE PRECAUTION FO
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EMERGENCY BOOM LOWERING PROCEDURE (
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OBJECT HANDLING --- IF EQUIPPED OPE
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TRANSPORTING TRANSPORTING BY ROAD W
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4. Stop the engine. Remove the key
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TRANSPORTING MACHINE LIFTING PROCED
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CORRECT MAINTENANCE AND INSPECTION
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MAINTENANCE LAYOUT Arm Cylinder Arm
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MAINTENANCE Maintenance Guide Table
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MAINTENANCE HOOD AND ACCESS COVERS
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MAINTENANCE PERIODIC REPLACEMENT OF
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MAINTENANCE C. TRANSMISSION (See Pa
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H. ELECTRICAL SYSTEM (See Page 7-62
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MAINTENANCE Brand Names of Recommen
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MAINTENANCE • Boom and Arm Joint
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MAINTENANCE 3 Swing Internal Gear -
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MAINTENANCE 2 Change Engine Oil ---
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MAINTENANCE C. TRANSMISSION 1 Pump
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MAINTENANCE 3 Travel Reduction Gear
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MAINTENANCE D. HYDRAULIC SYSTEM INS
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MAINTENANCE BREAKER MAINTENANCE Cha
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MAINTENANCE 2 Change Hydraulic Oil
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MAINTENANCE Air Bleeding Procedures
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MAINTENANCE 5 Replace Pilot Oil Fil
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MAINTENANCE 7 Check Hoses and Lines
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MAINTENANCE Table 2. Lines Interval
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MAINTENANCE Metal Face Seal Fitting
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MAINTENANCE 8. To avoid condensatio
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MAINTENANCE 2 Drain Fuel Filter ---
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MAINTENANCE Air Bleeding Procedures
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MAINTENANCE 3 Replace Fuel Main Fil
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MAINTENANCE 5 Clean Fuel Solenoid P
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MAINTENANCE F. AIR CLEANER 1 Clean
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MAINTENANCE G. COOLING SYSTEM Coola
Page 248 and 249: MAINTENANCE 1 Check Coolant Level -
Page 250 and 251: MAINTENANCE 2 Check and Adjust Fan
Page 252 and 253: MAINTENANCE 4 Clean Radiator, Oil C
Page 254 and 255: MAINTENANCE If acid is swallowed: 1
Page 256 and 257: MAINTENANCE Check electrolyte speci
Page 258 and 259: MAINTENANCE • Fusible Link (Main
Page 260 and 261: 3. Clean shank (6) surface. 4. Inst
Page 262 and 263: MAINTENANCE c. Removing the tooth p
Page 264 and 265: MAINTENANCE 3 Convert Bucket Connec
Page 266 and 267: MAINTENANCE 5 Remove Travel Levers
Page 268 and 269: MAINTENANCE 8 Check Track Sag --- e
Page 270 and 271: MAINTENANCE 9 Clean and Replace Air
Page 272 and 273: MAINTENANCE 10 Check Air Conditione
Page 274 and 275: MAINTENANCE 12 Retighten Cylinder H
Page 276 and 277: MAINTENANCE 17 Check Tightening Tor
Page 282 and 283: 1. Engine cushion rubber mounting b
Page 284 and 285: MAINTENANCE 6. Pump transmission mo
Page 286 and 287: MAINTENANCE 12. Battery mounting nu
Page 288 and 289: MAINTENANCE 17. Travel device mount
Page 290 and 291: HYDRAULIC CIRCUIT HYDRAULIC CIRCUIT
Page 292 and 293: ELECTRICAL DIAGRAM 8-
Page 294 and 295: MAINTENANCE UNDER SPECIAL ENVIRONME
Page 296 and 297: STORAGE STORING THE MACHINE 1. Insp
Page 300 and 301: TROUBLESHOOTING ENGINE Problem Caus
Page 302 and 303: TROUBLESHOOTING ENGINE Problem Caus
Page 304 and 305: TROUBLESHOOTING ELECTRICAL SYSTEM P
Page 306 and 307: TROUBLESHOOTING CONTROL LEVERS Prob
Page 308 and 309: TROUBLESHOOTING HYDRAULIC SYSTEM Pr
Page 310 and 311: SPECIFICATIONS SPECIFICATIONS ZX110
Page 312 and 313: SPECIFICATIONS SHOE TYPES AND APPLI
Page 314 and 315: SPECIFICATIONS BUCKET TYPES AND APP
Page 316 and 317: SPECIFICATIONS WORKING RANGES ZX130
Page 322 and 323: SPECIFICATIONS ZX160LC-3 (Machine w
Page 324 and 325: SPECIFICATIONS BUCKET TYPES AND APP
Page 326 and 327: SPECIFICATIONS WORKING RANGES ZX180
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SPECIFICATIONS SHOE TYPES AND APPLI
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SPECIFICATIONS SOUND LEVEL RESULTS
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USING PAD CRAWLER SHOE ZX120-3, 200
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OPTIONAL ATTACHMENTS AND DEVICES TR
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OPTIONAL ATTACHMENTS AND DEVICES Lo
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OPTIONAL ATTACHMENTS AND DEVICES BL
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OPTIONAL ATTACHMENTS AND DEVICES BL
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OPTIONAL ATTACHMENTS AND DEVICES WO
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OPTIONAL ATTACHMENTS AND DEVICES SP
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SHOE TYPES AND APPLICATIONS ZX130-3
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OFFSET DIRECTION AND WORKING RANGE
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OPTIONAL ATTACHMENTS AND DEVICES MA
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OPTIONAL ATTACHMENTS AND DEVICES 2-
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OPTIONAL ATTACHMENTS AND DEVICES
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SHOE TYPES AND APPLICATIONS ZX130-3
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SHOE TYPES AND APPLICATIONS OPTIONA
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OPTIONAL ATTACHMENTS AND DEVICES WA
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OPTIONAL ATTACHMENTS AND DEVICES LI
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LIFTING CAPACITIES OPTIONAL ATTACHM
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INDEX 2 2-piece Boom...............
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INDEX Never Undercut a High Bank...
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Working Ranges ZX280LC-3, 280LCN-3
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