-48-is less, <strong>for</strong> the exposed side shell and deck plating. It is noted that theABS equations <strong>for</strong> converting mild steel to HTS steel consider corrosionallowances .of .12 inch <strong>for</strong> tank top, deep tank and double bottom girderplating, and .17 inch <strong>for</strong> exposed shell and deck plating. Since theselatter ~lue-s--are--deductefromrom *he mild steel scantlings prior to conversionand are then added back to the HTS, it is slightly conservative to apply thehigher allowances in converting fromMS to HTS. However, where an allowanceis being deducted from steel which will not be added back to the <strong>aluminum</strong>scantlings, the I/8 inch or 10 per cent allowance is more appropriate. There<strong>for</strong>e,in converting from steel to <strong>aluminum</strong>, an “effective” steel midshipsection will be derived by deducting 1/8 inch or 10 per cent from bottom andside shell and exposed deck plate. A lesser allowance of I/16 inch will bededucted from all other longitudinally effective structure.Short-Term Loading - In considering short-term loading, it isdesirable that the <strong>aluminum</strong> and steel <strong>hull</strong>s have the same safety factorwhen experiencing the maximum combination of wave and still water bendingmoments. For a constant <strong>hull</strong> girder bending moment, this can beexpressed by the relationship in Equation (l):Equation (1): 1+.111SMalum = SMsteel (effective) x ~7;0~Where Y is the minimum welded tensile yield strengthat 0.2 per cent offset with 10 inch gagelength of the <strong>aluminum</strong> alloy, in FSI, withbead on, from Table 3.U is the welded ultiflatetensile strength ofthe <strong>aluminum</strong> alloy plus one-half the specifiedrange, in PSI, or the average ultimatetensile strength from Table ~.For alloy g083-H321 plate the minimum welded yield and average ultimatetensile strengths with bead on are 24 and h~ KST respectively. Correspondingvalues <strong>for</strong> S083-HII1 extrusions are 21 and 4S KSI respectively. Using thesevalues in the above equation results in the following relationship:Hull S.M. <strong>for</strong> S083-H321 = 1.40x effective Steel Hull S.M.Hull S.M. <strong>for</strong> ~083-Hill = 1.47 x effective Steel Hull S.M,The above equation gives equal ranking to yield and ultimate strengths,and is based upon minimum values of Y and U of321JO0PSI (minimum) and 65000PSI respectively <strong>for</strong> strllcturalsteel meeting ASTM A131-61. The relativeimportance of yield and ultimate strengths has been the subject of wide debate,and a review of the previous discussion on existing criteria indicates thatthere still are differences ti opinions. There<strong>for</strong>e, the equal ranking proposedabove, which is consistent with present ABS criteria in converting mild steelscantlings to HTS, is considered appropriate at this time, but requires furtherStudy.‘Theone factor which has not been addressed in the above equation isthe relative elongations of the two materials. For <strong>hull</strong>-grade steel, theminimum specified elongation in 2 inches is 24 per cent, while that of the~000 series alloys is 12 per cent <strong>for</strong> the unwelded metal and 1$-20 percent<strong>for</strong> the welded condition. By inspection, there<strong>for</strong>e, the unwelded case would
-49-be more critical if elonga%fon were to be considered as a limiting factor.Referring to the typical stress-strain curve in Figure 12 below~ two areasaxe considered: The area under the curve in the elastic r~ge~ and the area-betweenthe yield and ultimate strengths, <strong>design</strong>ated Al and A2 resPective~Y:UltimateTensileStrength ~ Rupture-7FIG. 12 Stress-Strain Relationships<strong>for</strong> AluminumStressElongationThe areas AI and AP are both important in studying the overall responseof a material to loading, even though Al is far smaller than AP. These areasrepresent the quantity stress times elongation, which is proportional to<strong>for</strong>ce times distsmce, or work. Axes Al there<strong>for</strong>e represents the work requiredto exceed the elastic limit of the material, and falls within the area inwhich <strong>structures</strong> are normally loaded. Within this area, at any given stresslevel, <strong>aluminum</strong> has a 3 to 1 advantage over steel because of its lower modulusof elasticity.The area A2 represents the work associated with the plastic strain energyof_,t&he material, between the elastic range and rupture. Tn this area, due toitsgreater eio~atio~ steel has an approximate 2 to 1 advantage over <strong>aluminum</strong>.If it is assumed that the importance ofareas A1 amd A2 is identical, whichis implicit in the Equation 1, it is apparent that <strong>aluminum</strong>’s advantage in theelastic zone more than offsets its lower total elongation. Thus, differencesin material elongation do not directly affect Equation 1.Long-Term Loading - Long-term loading implies consideration of the anticipatedstress levels which the <strong>hull</strong> will experience throughout its life, inconjunction with the low cycle fatigue strength of the <strong>hull</strong> material. For thisspecific study, the following proce~ure has ~een adopted:(a)(b)(c)(d)(e)Estimate the life cycle histogram, bending moment versus numberof cycles, <strong>for</strong> the steel bulk carrier, and convert th~s to equivalentbending st~ess, based on the steel <strong>hull</strong> girder section modulusas built.Develop a fatigue (S-N) curve <strong>for</strong> <strong>hull</strong> steel, ASTM A131-61.Determine the ratio of fatigue strength to <strong>hull</strong>stress throughout the life of the vessel. Thissidered a safety factor on fatigue failure.girder bendingcan be con-Apply these same ratios to the S-N curve of the selected <strong>aluminum</strong>alloy, thus establishing a curve of allowable life cycle bendingstress <strong>for</strong> the <strong>aluminum</strong> <strong>hull</strong> girder.Determine the area (A) under the two life-cycle bending stresscurves. The required <strong>hull</strong> girder section modulus to satisfyfati~ue requirements is then as follows:
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CONTENTSI.. II.III.Iv.v.VI ●VII.I
- Page 9 and 10: LIST OF FIGURES(Cent’d)FIGURE NO.
- Page 11 and 12: I. INTRODUCTIONThis report summariz
- Page 13: art in fabricating and maintaining
- Page 16 and 17: MONTEROSSO GRANA /17VALGRANA / CARA
- Page 18 and 19: -8-Numerous references have been re
- Page 20 and 21: .10.TABLE 2. Mechanical Properties
- Page 22 and 23: TABLE 2 Mechanical Properties of Al
- Page 24 and 25: TABLE 3 Mechanical Property Limits
- Page 26 and 27: -16-l?igures5, 6, 7 ati 8 present f
- Page 28 and 29: -18-ti-’”’-”-””””-L
- Page 30 and 31: -20-60 .r---.— ..,.— -——,L-
- Page 32 and 33: .22-each stress level, rate of load
- Page 34 and 35: -24-!Z456-H321 = 0.485083-H321 = 0.
- Page 36 and 37: -26-(c)Members with partial or cont
- Page 38 and 39: -28-AllOyS 5083 and 54.56(~ content
- Page 40 and 41: -30-The previous paragraphs have de
- Page 42 and 43: -32-The problem of cargo hold abras
- Page 44 and 45: -34-The question of residual stress
- Page 46 and 47: .36-Each alloy was given a relative
- Page 48 and 49: -38-GENERAL OBSERVATIONSFYior to a
- Page 50 and 51: -40-The question of comparative imp
- Page 52 and 53: -42-(d)(e)Poor quality welds due to
- Page 54 and 55: -44-The ABS criteria noted above we
- Page 56 and 57: -46-DNV would consider fatigue in e
- Page 60 and 61: Equation (2):-50-Hu1l SMa~um = Hull
- Page 62 and 63: -52-Another aspect of vibrations wh
- Page 64 and 65: -54-000000000Bottom Shell PlateSide
- Page 66 and 67: -56-at the deck and keel. This stre
- Page 68 and 69: -58-AT is the change inUT= Thermal
- Page 70 and 71: -60-SUl@!ARYAll parties contacted f
- Page 72 and 73: -62-(c)(d)(e)(f)T~e exterior side o
- Page 74 and 75: TABLE 12 Aluminum Bulk Carrier - Su
- Page 76 and 77: .66-INSUT.ATION AND SHEATHINGShell8
- Page 78 and 79: -68-(b)(c)(d)(e)(f)(g)(h)(i)(j)At l
- Page 80 and 81: -70-IIF.INSTALLATION OF SYSTEMS AND
- Page 82 and 83: Rudder Assembly -carrier should be
- Page 84 and 85: -74-(b)MechanicalTensile Strength 6
- Page 86 and 87: -76-(e)The steel piping must be of
- Page 88 and 89: -78-Other Piping Systems and Valves
- Page 90 and 91: -80-struetion for the aluminum hull
- Page 92 and 93: -82-Large heavy type machine~ must
- Page 94 and 95: suffers attack in an alkaline envir
- Page 96 and 97: -86-REPAIRSObtaining proper repairs
- Page 98 and 99: -88-The design of the midship s~cti
- Page 100 and 101: -90-assuming the increase is applic
- Page 102 and 103: LIGHT SHIP WEIGHT ESTIMATE-92-In or
- Page 104 and 105: -94-TABLE 20 Aluminum Bulk Carrier
- Page 106 and 107: TABLE 22 Trim and StabilityFull Loa
- Page 108 and 109:
-98-TABLE 24 Price of Steel Bulk Ca
- Page 110 and 111:
GaseNumber. . . -.,- .TABLE 27 Comp
- Page 112 and 113:
-1o2-TABLE 28CarriersComparison of
- Page 114 and 115:
12 ---n..T.[T7%l,=LEGS IU ORF=ErY
- Page 116 and 117:
-106-such as iron ore, on two of th
- Page 118 and 119:
-108-7)is,zg~ gg~5e mzz~E’4E!~K2j
- Page 120 and 121:
-11o-(a)(b)(c)(d)Inerting system fo
- Page 122 and 123:
-112-fatigue, particularly in the p
- Page 124 and 125:
-114-2k* Installation of Systems an
- Page 126 and 127:
-116-LIST OF REFERENCES(7)Fatigue P
- Page 128 and 129:
-11.8-LLST OF REFERENCES(Cent’d)(
- Page 130 and 131:
-120-ADDITIONAL SOURCES OF INFORMAT
- Page 132 and 133:
-122-redistribution of the still wa
- Page 134 and 135:
-124-APPENDIX BEXCERPTS FROMRULES A
- Page 136 and 137:
-126-92.07-10(d)(~) Interior stairs
- Page 138 and 139:
-128-~gE1+0102030- .. ..—405060
- Page 140 and 141:
ectintyclassification4KEYWORDSROLEL
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SHIP STRUCTURE COMMITTEE PUBLICATIO