Equation (2):-50-Hu1l SMa~um = Hull SMsteel (as built) x‘steel‘<strong>aluminum</strong>It is noted that the actual S.M. of the steel <strong>hull</strong> : s used rather than the“effectiveT’S.M., reduced <strong>for</strong> corrosion allowance, since the conversion oflife-cycle moment to stress was based upon the actual S.M.Considerable investigation is required to establish a general lifecycle histogram of <strong>hull</strong> girder stresses <strong>for</strong> a bulk carrier, consideringcombinations of still water and wave bending moments, anticipated servicejNorth Atlantic versus Pacific, etc., loading conditions, including per centof time in ballast, operational profile and others. The scope of this studyis not sufficient to investigate this problem in detail, although a generalapproach has been established which is sufficiently accurate to demonstratefeasibility. The results of this study are summarized in Appendix A.Figure 13 illustrates the application of the <strong>for</strong>egoing criterion to theM/V CHALLENGER, where S083 alloy is being used in lieu of mild steel. Thisfigure indicates that the allowable stress <strong>for</strong> the <strong>aluminum</strong> <strong>hull</strong> would varyfrom 2.1 KSI (still water bending stress) at 108 cycles to 13.s KSI (extrapolated)at 10° cycles. The corresponding values <strong>for</strong> the steel <strong>hull</strong> areS KSIand 19 KSI. The area under the steel and <strong>aluminum</strong> life-cycle stresscurves between 10° and 108 cycles are 6.7S x 108 KSI and 3.S6 x 108 KSI respectively,resulting in a required ratio of <strong>hull</strong> girder section moduli of1,90,,0~.”.– ;; :: . 0 ; : : m : . ~\..-. —1 ...... ,.~.~—.. .’—1.. I xl’~- ..~l~.~-~.-j–”lo~:–_::- ‘:-T i iJ~[~ l=”;;:;-”% ili~ ---! ---+~NoTES: S-N CURVES OF STEELANDAL131!INUM13ASED 1 :..; .,::+,.:-,. . ~ .1‘,1 ONWELDEDIIATERIAL, WITH13ElD ON,USINGi r—.$‘, .,. –.- AVG.OFR=Ofl“:=::.. -.”/-.”’ ”;l::!: ”:””.’~’1-”’ IILNDR‘-l,FROMFIGURE8.LIFECYCLE BENDING STRESS FORSTEtLHULL ~IS FIASEOJON IDMENTS FROM APPENDIX A ANDA HULL GIRBER S.M. OF 67IIB 1N2 FT.30,!p.”:. w—.. . —. .... .,,.,~,,,, ,,.’.~-~-~dd,.~-l–.l..~d, },l.l.l..—;—l-;..l ,,,;1---------- J ..11I,—,—–,—L.. 1-1 --; -—:--,-!-, :l---,--F? ,,”.,102,03 , ~4 1$ 106NU!DJ!EOF CYCLES,07 1OaFIG. 13 Relationship Between 5-N Curves and Life Cycle HullBending Stress <strong>for</strong> steel and Aluminum Bulk Carrier
-51-PROPOSED CRITERIA - HULL GIRDER MOMENT.OF INERTIAlt appears obvious that the <strong>hull</strong> girder stiffness of an <strong>aluminum</strong> bulkcarrier must be less than that of its steel counterpart if it is to be economicallyfeasible. It now becomes necessary ‘coestablish the extent to whichthe <strong>hull</strong> girder deflection can be increased over that of a steel ship. ASnoted earlier, the only guidance in this area at p~esent is the ABS requirementthat the <strong>hull</strong> girder deflection of an <strong>aluminum</strong> ship shall not be morethan SO per cent greater than that of a !!Rulesllsteel vessel while Lloyd’sand Wreau Veritas suggest no increase. In justifying these recommendationsor deviating from them, the following factors must be considered:(a)Response to sea-induced <strong>for</strong>ces.(b) Wll girder vibrations, and possible resonances between%he<strong>hull</strong> girder and other major structural components.(c)(d)(e)Effects of deflection on draft.Effects of deflection on shafting, piping systems, etc.Stress-strain relationships of the material.Sea-hduced Forces - Reference (53) indicates that reduced <strong>hull</strong> girderstiffness is beneficial in reducing dynamic bending moments associated withsea-induced <strong>for</strong>ces. At the bow and midships, the reduction in maximum bendingmoment was approximately proportional to the square root of the ratio of <strong>hull</strong>rigidities, considering reductions in stiffness of as much as ~0 per cent,though at the quarter points, the reduction was less. Although the studiesdiscussed in Reference (53) were relatively limited and subject to furtherrefinement, it appears that reduced <strong>hull</strong> sttifness will improve rather thandegrade the <strong>hull</strong>’s ability to withstand wave-induced <strong>for</strong>ces.Hull Vibrations - The <strong>hull</strong> girder frequency spectrum of a bulk carrier<strong>for</strong> vertical, lateral and to~sional vibrations can be readily p~edicted eitherby empirical <strong>for</strong>mulae or direct computation. Assuming that the overall weightdistribution along the <strong>hull</strong> girder is identical <strong>for</strong> the <strong>aluminum</strong> and steelship (i.e., reduced <strong>hull</strong> weight is fully compensated <strong>for</strong> by increased cargodeadweight), the variation in <strong>hull</strong> girder vibratory response will be approximatelyproportional to the square root of EI ratios, i.e.:/IOX106 TalumF ‘<strong>aluminum</strong>= F‘steel i 30x106 IsteelThe ratio under the square root sign is the deflection ratio. Thus, if anincrease of SO per cent were accepted <strong>for</strong> the <strong>aluminum</strong> <strong>hull</strong>, its lower modefrequencies would be reduced by a factor of about 0,82. For a typical steelbulk carrier, the lowest <strong>hull</strong> frequency (Ist mode vertical) is about 70 Cm,with the second mode vertical being at approximately 1~0 c.W. l?oran equivalent<strong>aluminum</strong> <strong>hull</strong> with a ~0 per cent allowable increase in deflection, thecorresponding values would be 60 and 120 CPM. ‘Thelower frequency spectrumof an <strong>aluminum</strong> <strong>hull</strong>ed bulk carrier would have to be given consideration inselecting cruise and full speed shaft RPM and number of propeller blades toavoid resonances between either the shaft or blade <strong>for</strong>cing frequencies. However,this is nat considered a <strong>design</strong> constraint since similar.comments apply tosteel <strong>hull</strong>s.
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CONTENTSI.. II.III.Iv.v.VI ●VII.I
- Page 9 and 10: LIST OF FIGURES(Cent’d)FIGURE NO.
- Page 11 and 12: I. INTRODUCTIONThis report summariz
- Page 13: art in fabricating and maintaining
- Page 16 and 17: MONTEROSSO GRANA /17VALGRANA / CARA
- Page 18 and 19: -8-Numerous references have been re
- Page 20 and 21: .10.TABLE 2. Mechanical Properties
- Page 22 and 23: TABLE 2 Mechanical Properties of Al
- Page 24 and 25: TABLE 3 Mechanical Property Limits
- Page 26 and 27: -16-l?igures5, 6, 7 ati 8 present f
- Page 28 and 29: -18-ti-’”’-”-””””-L
- Page 30 and 31: -20-60 .r---.— ..,.— -——,L-
- Page 32 and 33: .22-each stress level, rate of load
- Page 34 and 35: -24-!Z456-H321 = 0.485083-H321 = 0.
- Page 36 and 37: -26-(c)Members with partial or cont
- Page 38 and 39: -28-AllOyS 5083 and 54.56(~ content
- Page 40 and 41: -30-The previous paragraphs have de
- Page 42 and 43: -32-The problem of cargo hold abras
- Page 44 and 45: -34-The question of residual stress
- Page 46 and 47: .36-Each alloy was given a relative
- Page 48 and 49: -38-GENERAL OBSERVATIONSFYior to a
- Page 50 and 51: -40-The question of comparative imp
- Page 52 and 53: -42-(d)(e)Poor quality welds due to
- Page 54 and 55: -44-The ABS criteria noted above we
- Page 56 and 57: -46-DNV would consider fatigue in e
- Page 58 and 59: -48-is less, for the exposed side s
- Page 62 and 63: -52-Another aspect of vibrations wh
- Page 64 and 65: -54-000000000Bottom Shell PlateSide
- Page 66 and 67: -56-at the deck and keel. This stre
- Page 68 and 69: -58-AT is the change inUT= Thermal
- Page 70 and 71: -60-SUl@!ARYAll parties contacted f
- Page 72 and 73: -62-(c)(d)(e)(f)T~e exterior side o
- Page 74 and 75: TABLE 12 Aluminum Bulk Carrier - Su
- Page 76 and 77: .66-INSUT.ATION AND SHEATHINGShell8
- Page 78 and 79: -68-(b)(c)(d)(e)(f)(g)(h)(i)(j)At l
- Page 80 and 81: -70-IIF.INSTALLATION OF SYSTEMS AND
- Page 82 and 83: Rudder Assembly -carrier should be
- Page 84 and 85: -74-(b)MechanicalTensile Strength 6
- Page 86 and 87: -76-(e)The steel piping must be of
- Page 88 and 89: -78-Other Piping Systems and Valves
- Page 90 and 91: -80-struetion for the aluminum hull
- Page 92 and 93: -82-Large heavy type machine~ must
- Page 94 and 95: suffers attack in an alkaline envir
- Page 96 and 97: -86-REPAIRSObtaining proper repairs
- Page 98 and 99: -88-The design of the midship s~cti
- Page 100 and 101: -90-assuming the increase is applic
- Page 102 and 103: LIGHT SHIP WEIGHT ESTIMATE-92-In or
- Page 104 and 105: -94-TABLE 20 Aluminum Bulk Carrier
- Page 106 and 107: TABLE 22 Trim and StabilityFull Loa
- Page 108 and 109: -98-TABLE 24 Price of Steel Bulk Ca
- Page 110 and 111:
GaseNumber. . . -.,- .TABLE 27 Comp
- Page 112 and 113:
-1o2-TABLE 28CarriersComparison of
- Page 114 and 115:
12 ---n..T.[T7%l,=LEGS IU ORF=ErY
- Page 116 and 117:
-106-such as iron ore, on two of th
- Page 118 and 119:
-108-7)is,zg~ gg~5e mzz~E’4E!~K2j
- Page 120 and 121:
-11o-(a)(b)(c)(d)Inerting system fo
- Page 122 and 123:
-112-fatigue, particularly in the p
- Page 124 and 125:
-114-2k* Installation of Systems an
- Page 126 and 127:
-116-LIST OF REFERENCES(7)Fatigue P
- Page 128 and 129:
-11.8-LLST OF REFERENCES(Cent’d)(
- Page 130 and 131:
-120-ADDITIONAL SOURCES OF INFORMAT
- Page 132 and 133:
-122-redistribution of the still wa
- Page 134 and 135:
-124-APPENDIX BEXCERPTS FROMRULES A
- Page 136 and 137:
-126-92.07-10(d)(~) Interior stairs
- Page 138 and 139:
-128-~gE1+0102030- .. ..—405060
- Page 140 and 141:
ectintyclassification4KEYWORDSROLEL
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SHIP STRUCTURE COMMITTEE PUBLICATIO