-78-Other Piping Systems and Valves - The bilge system <strong>for</strong> the proposedship would consist of a bilge main within the machinery space having theusual bilge suctions in the machinery space and two manifolds <strong>for</strong> the cargohold suctions. The cargo hold bilge suctions go <strong>for</strong>ward through the innerbotiomsea water ballast tanks and enter the bilge wells placed at theafter eni of the holds.The selection of piping materials <strong>for</strong> bilge service within the seawater ballast tanks would be subject to the same restrictions as tieballast piping.An estimate of the material cost exclusive of the check valves required<strong>for</strong> this service is shown in Table 1S. This estimate shows that the rnat.erialcost of Schedule ~~0<strong>aluminum</strong> pipe system is almost the same as the low-costSchedule 8(Iblack steel system.It is the~e<strong>for</strong>e recommended that this portion of bhe bilge system bemade of <strong>aluminum</strong> provided it meets U. S. Coast Guard requirements.Thickness2440 Ft 11~]PipeAlum. Bhd Pen (S0)Alum. spoolsTABLE 15 Material Costs - Bilge SystemIn Ballast Tanks (Dollars U.S.)(Llo)Flanges (70)Ku (150)couplings(36)ScheduleScheduh40 805,967 5,6305,967 5,6301,8001,376 5063,i.120 1,014Galv.SteelAS3Schedul~806,7s06,7~o1,8007601,402Valves (10) ~ Not IncludeiCathodicProtec- I,720 I,720tiionITotalcost ]10,763 110,670/12,432FiberglassRein<strong>for</strong>cedPlastic PVC Lined%ondstrandttResistofIexor Equal+10,24810,2485392,52019413,68116,104Includ~d—8,29524,399Firemain - The steel <strong>hull</strong> ore carrier has a firemain system composedof 90-10 copper nickel alloy piping with bronze valves and fittings. Sincethe U. S. Coast (hard probably would not approve the use of <strong>aluminum</strong> alloysor rein<strong>for</strong>ced plastic piping <strong>for</strong> fire service, it is recommended that the90-10 copper nickel alloy system be retained <strong>for</strong> the <strong>aluminum</strong> <strong>hull</strong>ed orecarrier. Special precautions are necessary to insulate this material <strong>for</strong>the <strong>aluminum</strong> structure. The detail of bulkhead and deck penetrationsthrough <strong>aluminum</strong> structure must be developed. However, there is goodexperiencewith this type of installation on the SS UNITED STATES.Oil Systems - Black steel is usually used in the construction of oilpiping systems. The U. S. Coast Guard will not approve the use of <strong>aluminum</strong><strong>for</strong> these systems because of ik low melting point. In addition, becauseof the non-conductivecharacteristicsof fuel oil and the need <strong>for</strong> the fireprotection provided by steel, it is considered that the fuel oil transferand service systems, both heavy oil and diesel oil should be of all steelconstruction. Since lubricating oil has similar characteristicsandrequirements as fuel oils, it is considered that the lubricating oil
-79-service, transfer and purifying systems should also be of all steel construetion.Special precautions are necessary where the steel piping penetratesthe <strong>aluminum</strong> structure.. .Diesel Engine Fresh Water Systems - The steel <strong>hull</strong> ore carrier hasthe diesel engine fresh water systems made of Schedule LO galvanized steelpipe. For the <strong>aluminum</strong> <strong>hull</strong> ship it is recommended that the same materialbe used <strong>for</strong> these systems, with special precaution to insulate the systemfrom the <strong>aluminum</strong> <strong>hull</strong> structure.Sea Water Systems Within the Machineq Spaces - The systems under considerationare sea water cooling service systems <strong>for</strong> all heat exchangers,clean ballast system, oily ballast system and bilge system.The steel <strong>hull</strong> ore carrier has the sea mater service systems withinthe machine~ spaces composed of 90-10 copper nickel alloy with bronzevalves and fittings. Because of U. S. Coast Guard Regulations, it isrecommended that these materials be retained <strong>for</strong> the sea -waterservicesystems in the <strong>aluminum</strong> <strong>hull</strong> ship. However, insulation of the entiresystem is required, particularly at the connections between the piping andthe sea valves. If the U. S. Coast Guard would approve the use of<strong>aluminum</strong> <strong>for</strong> this service, it should be considered. However, it will bevery costly in comparison to the 90-10 copper nickel alloy system, primarilydue to the high cost of valves and fittings.The steel <strong>hull</strong> ore carrier ballast system within the machineqy spacesis of Schedule 80 galvanized steel pipe. For the <strong>aluminum</strong> <strong>hull</strong> ship it isrecommended that the ballast system within the sea water ballast tanks be offiberglass rein<strong>for</strong>ced plastic. However, there is some question as towhether the U. S. Coast Guard will accept this material within themachine~ spaces. If the U. S. Coast Guard accepts the use of fiberglassrein<strong>for</strong>ced plastic, tihiswill permit the use of standard materials <strong>for</strong>p~s and valves ard reduce maintenance costs. The second choice wouldbe <strong>aluminum</strong> pipe and valves. Since large capacity centrifugal pumps of<strong>aluminum</strong> are not available, special pump connections with replaceablewaster pieces must be provided.The steel <strong>hull</strong> ore carrier bilge system within the machineqy spacesis of Schedule LO galvanized steel pipe. For the <strong>aluminum</strong> <strong>hull</strong> ship it isrecommended that the bilge system in the machinery spaces be of <strong>aluminum</strong>.This presents the same problem as noted above, namely, the requirement ofheavy waster pieces at the pump connections. However, in this case theywill be comparatively small (~ inch or 6 inch IPS) and their replacementis not too expensive. For this reason an all <strong>aluminum</strong> Schedule 40 pipingsystem is recommefied.The weather deck ard sanita~ drainage systems <strong>for</strong> the steel <strong>hull</strong> orecarrier are all made of galvanized steel Schedule 80 pipe. It is recommendedthat all <strong>aluminum</strong> construction be used <strong>for</strong> these systems in the<strong>aluminum</strong> <strong>hull</strong> ship, using Schedule LO <strong>aluminum</strong> piping to simplify the maqycorulectionsati structural penetrations.The tank venting system and sounding tubes <strong>for</strong> the steel <strong>hull</strong> orecarrier are all made of galvanized steel, Schedule 80 in way of the upperwing ballast tanks and Schedule LO <strong>for</strong> the remainder of the piping.Beciuse of the maw connections to structure and structure penetrationsof these s~stems, it is recommended that they be made of all <strong>aluminum</strong> con-
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CONTENTSI.. II.III.Iv.v.VI ●VII.I
- Page 9 and 10:
LIST OF FIGURES(Cent’d)FIGURE NO.
- Page 11 and 12:
I. INTRODUCTIONThis report summariz
- Page 13:
art in fabricating and maintaining
- Page 16 and 17:
MONTEROSSO GRANA /17VALGRANA / CARA
- Page 18 and 19:
-8-Numerous references have been re
- Page 20 and 21:
.10.TABLE 2. Mechanical Properties
- Page 22 and 23:
TABLE 2 Mechanical Properties of Al
- Page 24 and 25:
TABLE 3 Mechanical Property Limits
- Page 26 and 27:
-16-l?igures5, 6, 7 ati 8 present f
- Page 28 and 29:
-18-ti-’”’-”-””””-L
- Page 30 and 31:
-20-60 .r---.— ..,.— -——,L-
- Page 32 and 33:
.22-each stress level, rate of load
- Page 34 and 35:
-24-!Z456-H321 = 0.485083-H321 = 0.
- Page 36 and 37:
-26-(c)Members with partial or cont
- Page 38 and 39: -28-AllOyS 5083 and 54.56(~ content
- Page 40 and 41: -30-The previous paragraphs have de
- Page 42 and 43: -32-The problem of cargo hold abras
- Page 44 and 45: -34-The question of residual stress
- Page 46 and 47: .36-Each alloy was given a relative
- Page 48 and 49: -38-GENERAL OBSERVATIONSFYior to a
- Page 50 and 51: -40-The question of comparative imp
- Page 52 and 53: -42-(d)(e)Poor quality welds due to
- Page 54 and 55: -44-The ABS criteria noted above we
- Page 56 and 57: -46-DNV would consider fatigue in e
- Page 58 and 59: -48-is less, for the exposed side s
- Page 60 and 61: Equation (2):-50-Hu1l SMa~um = Hull
- Page 62 and 63: -52-Another aspect of vibrations wh
- Page 64 and 65: -54-000000000Bottom Shell PlateSide
- Page 66 and 67: -56-at the deck and keel. This stre
- Page 68 and 69: -58-AT is the change inUT= Thermal
- Page 70 and 71: -60-SUl@!ARYAll parties contacted f
- Page 72 and 73: -62-(c)(d)(e)(f)T~e exterior side o
- Page 74 and 75: TABLE 12 Aluminum Bulk Carrier - Su
- Page 76 and 77: .66-INSUT.ATION AND SHEATHINGShell8
- Page 78 and 79: -68-(b)(c)(d)(e)(f)(g)(h)(i)(j)At l
- Page 80 and 81: -70-IIF.INSTALLATION OF SYSTEMS AND
- Page 82 and 83: Rudder Assembly -carrier should be
- Page 84 and 85: -74-(b)MechanicalTensile Strength 6
- Page 86 and 87: -76-(e)The steel piping must be of
- Page 90 and 91: -80-struetion for the aluminum hull
- Page 92 and 93: -82-Large heavy type machine~ must
- Page 94 and 95: suffers attack in an alkaline envir
- Page 96 and 97: -86-REPAIRSObtaining proper repairs
- Page 98 and 99: -88-The design of the midship s~cti
- Page 100 and 101: -90-assuming the increase is applic
- Page 102 and 103: LIGHT SHIP WEIGHT ESTIMATE-92-In or
- Page 104 and 105: -94-TABLE 20 Aluminum Bulk Carrier
- Page 106 and 107: TABLE 22 Trim and StabilityFull Loa
- Page 108 and 109: -98-TABLE 24 Price of Steel Bulk Ca
- Page 110 and 111: GaseNumber. . . -.,- .TABLE 27 Comp
- Page 112 and 113: -1o2-TABLE 28CarriersComparison of
- Page 114 and 115: 12 ---n..T.[T7%l,=LEGS IU ORF=ErY
- Page 116 and 117: -106-such as iron ore, on two of th
- Page 118 and 119: -108-7)is,zg~ gg~5e mzz~E’4E!~K2j
- Page 120 and 121: -11o-(a)(b)(c)(d)Inerting system fo
- Page 122 and 123: -112-fatigue, particularly in the p
- Page 124 and 125: -114-2k* Installation of Systems an
- Page 126 and 127: -116-LIST OF REFERENCES(7)Fatigue P
- Page 128 and 129: -11.8-LLST OF REFERENCES(Cent’d)(
- Page 130 and 131: -120-ADDITIONAL SOURCES OF INFORMAT
- Page 132 and 133: -122-redistribution of the still wa
- Page 134 and 135: -124-APPENDIX BEXCERPTS FROMRULES A
- Page 136 and 137: -126-92.07-10(d)(~) Interior stairs
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-128-~gE1+0102030- .. ..—405060
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ectintyclassification4KEYWORDSROLEL
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SHIP STRUCTURE COMMITTEE PUBLICATIO