-62-(c)(d)(e)(f)T~e exterior side of the machinery casing, where this surface isnormally exposed bare metal as in the crew sto~es and servicea~eas.Bulkheads separating stores and se~vice spacesexposed bare metal.Galley and pantry bulkheads require additionalthat normally fitted <strong>for</strong> thermal conditions.Other minor cases.which are normallyprotection overWith regard to the lower suxface of the decks, it is apparent that witha maximum allowable <strong>aluminum</strong> temperature of 400 degrees F, and a requiredtest of 1700 degrees F, an insulated construction is mandatory.For the upper surface of <strong>aluminum</strong> decks in the presence of a fire withinquarters, equivalent to the Standard Time Curve, the following observationsare noted: The “Nantasketfltests, Reference (s4) indicated that the deckcovering restricted the downward propagation of flame, provided the coveringwas of an incombustible nature. This was largely due to the lack of oxygenat floor level, the products of combustion at this level, and the rising ofheated air. This point was also illustrated by the Stateroom Fire TestReport, Reference (58). In this case with bare <strong>aluminum</strong> deck, the <strong>aluminum</strong>reached a temperature of 400 degrees F within 18 to 2S minutes. The maximumtemperature reached was only approximately 675 degrees F at 3S minutes,afber which the temperature declined. The British Test, “Fire Protectionin Passenger <strong>Ship</strong>s~l,Reference (~~), with a 3/16 inch sand filled latexunderlay and I/8 inch thermoplastic resin bonded tiles, resulted in a maximum<strong>aluminum</strong> temperature of 425 degrees and 2g0 degrees on two isolatedthermocouples at the end of SO minutes.From the above, it can be assumed that a lesser degree of protectioncanbepermitted within the quarters to protect the upper surface of the decks thanis required on the underside.There<strong>for</strong>e, the decks requiring additional probectiioncan be groupedunder the following categories:(a)(b)(c)(d)(e)Above the ~ormal stateroom ceilings, insulation must be added.ksulation protection must be added in those spaces exposed tothe weather, in addition to that normally fitted with thermalinsulation.insulation must be fitted to the overhead of nonair-conditionedspaces when located under air-conditioned spaces in addition tothe thermal insulation normally provided.Insulation is required in the overhead of stores and servicespaces located under similar spaces.All topside surfaces must be protected.The required protection resulting from the application of thesecriteria to the MV CHALLENGER of steel and <strong>aluminum</strong> construction aresmarized in Tables 11 and 12. These tables indicate that the additionalinsulation required <strong>for</strong> the <strong>aluminum</strong> deckhouse would be about 110,000pounds if tie present U. S. Coast Guard requirements are fully satisfied.
TABLE 11 Aluminum Bulk Carrier - Summarv of Joiner Bulkheads.Linin! ; and Insulation in Living, blorkin~ and Stores SDaces “THISSPACEDK.HSESIDEDK FiSE SIDEPASSAGEWAYs/RMSTAIRTOJERA.C.ROOMMACHYMACHYMACHY!4ACWCASINGCASINGCASINGADJACENTTOWEATHERWEATHERS/RF4Y-ETGs/RMPASSAGETOILETWEATHERPASSAGE,S/PJ4S, ETC.STAIR TOWER,TOILET, PASSAGEINSUL .2“/1 “-T#2“/! “-1#NONENONENONE2;(;;-1#STL2“/1 “-3#2 “/1“ -3#2:fR;-3#STLSTEELSHIPSHEATHG7/8” MAR 36#SHT.MET.7/8” MAR 36#7/8” MAR 36#7/8” MAR 36#SINGLEFACEDSHT.SHT,MET,MET.SHT. MET.7/8” MAR 36#SHT.MET.LB./SQ.FT.4.312.144.004.004.002.142.606.602.60! NSUL ,2“/1 “-1#2“/1’’-6#NONENONENONE2“/1’’-l#—21!/4fn_6#2“/4n-6#2“/4’’-6#ALUM.SHIPSHEATHG7/8” MAR 36#SHT,MET.7/8” MAR 36#7/8” MAR 36#7/8” MAR 36#00U13LEFACEOSHT, MET.7/8” MAR 36#SHT.MET.SHT. MET.7/8” MAR 36#SHT, MET.7/8” MAR 36#LB./SQ.FT.4.313.254.004,008.006.144.608.608,60SQ.FT.7,6002555,0405,9251,2651361611,1302,370ADDLWGTALUM-LBSNONE283NONENONE5,0605443222,26014,220A.C. MACHY RMA.C, MACHYROO-1STORERO@lA.G. MACHYROOM!4ACHYCASINGSTORES~ESSRMS5TORESWEATHERFANSTOREROOMROOM14AGli’tCASINGGALLEYGALLEYGALLEYREFRIG.STORES2“/1’’-l#2“\l’’-l#2“/1’’-T#BARESTEEL2“/1 “-1#2“/? “-3#2“/1“-1#2“/1’’-3#4“-1#BARES TL4“-T#12’’-l#BARESTLSHT.StiT.WT.SHT.SHT.SHT.SHT.SWT.MET.MET.MET.i.IET.MET.MET.MET.—MET,SHT. MET.7/8” MAR 36#REEFERITE2.144.300.04.704.702.296.299.202 “/1 “ -6#2“/1 “-6#2“/1’’-6#2“/1 “-6#2“/1 “-6#2“/T’’-l#2“/4’’-6#2“/7 “-T#2’r/4’’-6#4“ -6#2“/1 “-6#4“-6#12’’-l#2“/1 “-6#SHT.SHT,SHT.SHT.SHT.SHT.SHT.MET,MET.MET.MET.MET.MET.MET.SHT. MET.SFIT. MET.SHT.SHT.MET.MET.SHT. MET.7/8” MAR 36#REEFERITESHT. MET.3.256.506.506.706.707.207.9012.501611327656121613231538001782904,9731,2243221>5832602,640&LdPANTRYPANTRY2ASSAGE.AUNDRYk STORESLOUNGEWEATHEREMER.PASSAGEGEN.2“/1 “-1#?l~/1 11-1#21t/lllq#711/~ llq#—SHT. MET.7/8” MAR 36#SH7.MET,SHT, MET,7/8” MAR 36#SIIT.4.312.144.312“/1’’-6#2“/1 “-6#2“/1 “-6#SHT. MET.7/0” MAR 36#5HT.3HT.MET.MET.7/8” MAR 36#MET. 2.142“/1 “-6# 5HT. MET.7/8” MAR 36#1-TOTAL - JOINER BULKHEAOS Ah INSULATION7.253.257.257.252722,1301871,25030,8288162,365?5596,45044>349
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CONTENTSI.. II.III.Iv.v.VI ●VII.I
- Page 9 and 10:
LIST OF FIGURES(Cent’d)FIGURE NO.
- Page 11 and 12:
I. INTRODUCTIONThis report summariz
- Page 13:
art in fabricating and maintaining
- Page 16 and 17:
MONTEROSSO GRANA /17VALGRANA / CARA
- Page 18 and 19:
-8-Numerous references have been re
- Page 20 and 21:
.10.TABLE 2. Mechanical Properties
- Page 22 and 23: TABLE 2 Mechanical Properties of Al
- Page 24 and 25: TABLE 3 Mechanical Property Limits
- Page 26 and 27: -16-l?igures5, 6, 7 ati 8 present f
- Page 28 and 29: -18-ti-’”’-”-””””-L
- Page 30 and 31: -20-60 .r---.— ..,.— -——,L-
- Page 32 and 33: .22-each stress level, rate of load
- Page 34 and 35: -24-!Z456-H321 = 0.485083-H321 = 0.
- Page 36 and 37: -26-(c)Members with partial or cont
- Page 38 and 39: -28-AllOyS 5083 and 54.56(~ content
- Page 40 and 41: -30-The previous paragraphs have de
- Page 42 and 43: -32-The problem of cargo hold abras
- Page 44 and 45: -34-The question of residual stress
- Page 46 and 47: .36-Each alloy was given a relative
- Page 48 and 49: -38-GENERAL OBSERVATIONSFYior to a
- Page 50 and 51: -40-The question of comparative imp
- Page 52 and 53: -42-(d)(e)Poor quality welds due to
- Page 54 and 55: -44-The ABS criteria noted above we
- Page 56 and 57: -46-DNV would consider fatigue in e
- Page 58 and 59: -48-is less, for the exposed side s
- Page 60 and 61: Equation (2):-50-Hu1l SMa~um = Hull
- Page 62 and 63: -52-Another aspect of vibrations wh
- Page 64 and 65: -54-000000000Bottom Shell PlateSide
- Page 66 and 67: -56-at the deck and keel. This stre
- Page 68 and 69: -58-AT is the change inUT= Thermal
- Page 70 and 71: -60-SUl@!ARYAll parties contacted f
- Page 74 and 75: TABLE 12 Aluminum Bulk Carrier - Su
- Page 76 and 77: .66-INSUT.ATION AND SHEATHINGShell8
- Page 78 and 79: -68-(b)(c)(d)(e)(f)(g)(h)(i)(j)At l
- Page 80 and 81: -70-IIF.INSTALLATION OF SYSTEMS AND
- Page 82 and 83: Rudder Assembly -carrier should be
- Page 84 and 85: -74-(b)MechanicalTensile Strength 6
- Page 86 and 87: -76-(e)The steel piping must be of
- Page 88 and 89: -78-Other Piping Systems and Valves
- Page 90 and 91: -80-struetion for the aluminum hull
- Page 92 and 93: -82-Large heavy type machine~ must
- Page 94 and 95: suffers attack in an alkaline envir
- Page 96 and 97: -86-REPAIRSObtaining proper repairs
- Page 98 and 99: -88-The design of the midship s~cti
- Page 100 and 101: -90-assuming the increase is applic
- Page 102 and 103: LIGHT SHIP WEIGHT ESTIMATE-92-In or
- Page 104 and 105: -94-TABLE 20 Aluminum Bulk Carrier
- Page 106 and 107: TABLE 22 Trim and StabilityFull Loa
- Page 108 and 109: -98-TABLE 24 Price of Steel Bulk Ca
- Page 110 and 111: GaseNumber. . . -.,- .TABLE 27 Comp
- Page 112 and 113: -1o2-TABLE 28CarriersComparison of
- Page 114 and 115: 12 ---n..T.[T7%l,=LEGS IU ORF=ErY
- Page 116 and 117: -106-such as iron ore, on two of th
- Page 118 and 119: -108-7)is,zg~ gg~5e mzz~E’4E!~K2j
- Page 120 and 121: -11o-(a)(b)(c)(d)Inerting system fo
- Page 122 and 123:
-112-fatigue, particularly in the p
- Page 124 and 125:
-114-2k* Installation of Systems an
- Page 126 and 127:
-116-LIST OF REFERENCES(7)Fatigue P
- Page 128 and 129:
-11.8-LLST OF REFERENCES(Cent’d)(
- Page 130 and 131:
-120-ADDITIONAL SOURCES OF INFORMAT
- Page 132 and 133:
-122-redistribution of the still wa
- Page 134 and 135:
-124-APPENDIX BEXCERPTS FROMRULES A
- Page 136 and 137:
-126-92.07-10(d)(~) Interior stairs
- Page 138 and 139:
-128-~gE1+0102030- .. ..—405060
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ectintyclassification4KEYWORDSROLEL
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SHIP STRUCTURE COMMITTEE PUBLICATIO