Facts & Figures Book - KPI-JCI

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SCREENING/WASHING PLANTSWashin g/Classifyin gPurpose: Screening/washing plants are used to rinse andsize up to three stone products while simultaneously washing,dewatering and fine-tuning a single sand product. Specific stoneproduct gradations can typically be met with the use of blendinggates between the screen overs chutes while sand product gradationsare adjusted with screw speed and water overflow rates.Design: Traditional Series 1800 Screening/Washing Plantsconsist of a heavy-duty, three-deck incline (10°) or horizontalwet screen mounted above a fine material washer on either asemi-portable skid support structure or a heavy-duty portablechassis. Important features of the screening/washing plantinclude the capability to fit three radial stacking conveyorsunder the screen overs chutes, complete water plumbing withsingle inlet connection and wide three-sided screen accessplatform, as well as all the features of the industry-leadingscreens and the fine material washers.Also available are the Model #1822PHB and Model #1830PHBPortable Screening/Washing Plants, which incorporate a blademillahead of the horizontal screen, all on a single, heavy-duty,portable chassis. This addition serves to pre-condition the rawfeed material for more efficient wet screening.Application: Review of the feed material gradation, productsdesired and TPH to be processed will determine the screen andscrew combination best suited for the application.126
1800 SERIESSCREENING/WASHING PLANTSModel #1822 Model #1830Description Model #1814 Model #1822 Model #1830 PHB PHBScreen Size 5’ x 14’ 6’ x 16’ 6’ x 20’ 6’ x 16’ 6’ x 20’(incline only) (horizontal only) (horizontal only)Fine Material44” x 32’ twin orWasher Size 36” x 25’ single 36” x 25’ twin 36” x 25’ twin 36” x 25” twin 44” x 32’ twinBlademill Size N/A N/A N/A 24” x 12’ twin 36” x 15” twinPlant Capacity Consult Factory Consult Factory Consult Factory Consult Factory Consult FactoryWater Up to 700 Up to 1200 Up to 2700 Up to 1200 Up to 2700Requirements US-GPM US-GPM US-GPM US-GPM US-GPMOPTIONAL EQUIPMENT (Portable and Skid Plants)Wedge Bolts(for screen Yes Yes Yes Yes Yescloth retention)AR or UrethaneChute & Hopper Yes Yes Yes Yes YesWear LinersFeed/Slurry Box Yes Yes Yes Yes YesWire MeshScreen Cloth Yes Yes Yes Yes YesDeck Preparationfor Urethane No Yes Yes Yes YesScreen MediaElectrical Pkg. Yes Yes Yes Yes YesBlending Gates Yes Yes Yes Yes YesOPTIONAL EQUIPMENT (Skid Plants only)Stair Access vs.Ladder Access Yes Yes Yes N/A N/ARoll-AwayChutes Yes Yes Yes N/A N/AOPTIONAL EQUIPMENT (Portable Plants only)Landing Gear No Yes Yes Yes YesHydraulicRun-On Jacks No Yes Yes Yes YesGas/Hyd.or Elec./Hyd. No Yes Yes Yes YesPower Pk.Hyd. ScreenAdjust (Incline No Yes Yes N/A N/AScreens only)Swing-AwayChutes No Yes Yes Yes YesCrossConveyors No Yes Yes Yes YesRemoteGrease Yes Yes Yes Yes YesFlareMounting in N/A N/A Yes N/A YesKing Pin AreaHinged/Folding Flares N/A N/A Yes N/A YesNOTES: Model #1814, #1822 and #1830 available in both portable and skid-mounted configurations.Additional options exist, consult factory for further details. Skid-mounted plants can be configured toinclude a number of different screen and screw combinations (consult factory for details). For furthercapacity or specification information on <strong>KPI</strong>-<strong>JCI</strong> and Astec Mobile Screens screens, fine material washersand blademills, see the corresponding sections of this book relating to those pieces of equipment.127Washin g/Classifyin g
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Kolberg-Pioneer, Inc.Johnson Crushe
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FORWARDAggregate production is base
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4TABLE OF CONTENTSAngle of Repose/S
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Volume.............................
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GENERAL INFORMATION ON THE INERTMIN
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PROCESSING OF AGGREGATESMuch of the
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100SIEVE ANALYSIS ENVELOPEPercent p
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inchesTYPICAL GRADATION CURVESFOR G
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APRON FEEDERSParticularly suited fo
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APPROXIMATE PER HOUR CAPACITIES OF
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VIBRATING FEEDERS—APPROXIMATE CAP
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LEGENDARY JAW CRUSHERCrushin gFor a
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LEGENDARY JAW CRUSHERS—HORSEPOWER
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VANGUARD JAW CRUSHERSHORSEPOWER REQ
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PRIMARY IMPACT CRUSHERS(New Holland
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ANDREAS-STYLEIMPACT CRUSHERSCrushin
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CONE CRUSHERSCrushin gTrack-Mounted
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KODIAK PLUS ANDLS CONE CRUSHERSCrus
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11. Crusher cone head is properly b
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KODIAK 200 PLUS MANGANESECONFIGURAT
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ProductSizeKODIAK 300 PLUS CONE CRU
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Kodiak 300 PlusMediumChamberwithFee
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ProductSizeKODIAK 400 PLUS CONE CRU
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Kodiak 400 PlusMediumChamberABCCrus
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Kodiak 500 PlusExtra CoarseChamberA
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Kodiak 500 PlusFineChamberABCCrushi
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KODIAK PLUS SERIES CONE CRUSHER PRO
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KODIAK PLUS SERIES CONE CRUSHER PRO
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1200 LS / 1400 LS CONE CRUSHER PROJ
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LS SERIES CRUSHER MANGANESECONFIGUR
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KPI-JCI 1200LS V-BELT DRIVE DATA -
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1400LSMediumFineChamberCrushin gBow
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ROLL CRUSHERSAPPROXIMATE TWIN AND T
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TWIN ROLL CRUSHERSRECOMMENDED HPSiz
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TRIPLE ROLL CRUSHERSRECOMMENDED HPS
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CAPACITY MULTIPLIERS FOR OPEN CIRCU
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VERTICAL SHAFT IMPACT CRUSHERCrushi
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Page 79 and 80: Typical Limestone inStandard Config
Page 81 and 82: Typical Limestone inStandard Config
Page 83 and 84: VERTICAL SHAFT IMPACT CRUSHERCRUSHI
Page 85 and 86: FAST TRAX ®HiGH FREQUENCY SCREEN P
Page 87 and 88: FAST TRAX ® KODIAK PLUS CONE PLANT
Page 89 and 90: GLOBAL TRACK SCREENING PLANTSTracks
Page 91 and 92: GLOBAL TRACK JAW PLANTSTracksThe GT
Page 93 and 94: GLOBAL TRACK CONVEYORTracksThe GT36
Page 95 and 96: The ideal gradation is seldom, if e
Page 97 and 98: GRADING REQUIREMENTS FOR COARSE AGG
Page 99 and 100: PERCENT PASSING01020304010090807060
Page 101 and 102: FM AND SEThe factor called Fineness
Page 103 and 104: LOG WASHERSPurpose: In the aggregat
Page 105 and 106: COARSE MATERIAL WASHERSPurpose: The
Page 107 and 108: BLADEMILLSPurpose: Similar in desig
Page 109 and 110: FINE MATERIAL WASHINGAND CLASSIFYIN
Page 111 and 112: FINE MATERIAL WASHERSPurpose: Fine
Page 113 and 114: FINE MATERIAL WASHERSRAKING & OVERF
Page 115 and 116: CLASSIFICATION METHODSAPPLIED TO FI
Page 117 and 118: For Solids SG 2.65-2.70 (sand, grav
Page 119 and 120: While a particle is in suspension,
Page 121 and 122: SAND CLASSIFYING TANKSPurpose: Clas
Page 123 and 124: Sand discharge is controlled via a
Page 125 and 126: CLASSIFYING TANK WEIR OVERFLOW RATE
Page 127: to the percentage settings at each
Page 131 and 132: Application: Several important elem
Page 133 and 134: NOTES:Washin g/Classifyin g131
Page 135 and 136: The Vari-Vibe ® screens are ideal
Page 137 and 138: 2618VM CAPACITY(Modified 6’ x 18
Page 139 and 140: TROUBLESHOOTING GUIDE:HIGH FREQUENC
Page 141 and 142: NOTES:Screenin g139139
Page 143 and 144: As material flows over a vibrating
Page 145 and 146: HORIZONTAL SCREENS are utilized as
Page 147 and 148: ly producing oval screening motion
Page 149 and 150: VSMA FACTORS FOR CALCULATING SCREEN
Page 151 and 152: SCREEN MATRIXECONOMYSLOPE(DEGREES)M
Page 153 and 154: INCLINE SCREENSSeries 70: All Serie
Page 155 and 156: 22° INCLINE SCREENSThese economy s
Page 157 and 158: INCLINE SCREENSIncline screens feat
Page 159 and 160: DUAL SHAFTINCLINED SCREENSIn additi
Page 161 and 162: HORIZONTAL VIBRATING SCREENSHorizon
Page 163 and 164: MEDIUM SCALPER SCREENSThe Medium Sc
Page 165 and 166: MULTI-ANGLE SCREENS20 °20 °20 °1
Page 167 and 168: COMBO SCREENPATENT PENDINGAdjustabl
Page 169 and 170: FRACTIONATING RAPPrice increases in
Page 171 and 172: F1 In 1973, crude oil prices escala
Page 173 and 174: ago. Current specificationsallow th
Page 175 and 176: PROCESSING RAP MATERIALHot mix asph
Page 177 and 178: cost of crushing significantly,sinc
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filler and a portion of thepolymeri
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CONCLUSIONWith each passing year, t
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. Material characteristics can affe
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9°ELEVATION IN FEET12°15°18°CON
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CONICAL STOCKPILE CAPACITYVolumeVol
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V 2 = Volume of Stockpile Segment f
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4. Conveyor WidthThere are a number
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FLOWABILITY—ANGLE OF SURCHARGE—
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HOW TO DETERMINE CONVEYOR BELT SPEE
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Series 13: Portable, standard-duty,
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SUPERSTACKERSTOCKPILE VOLUMESCONVEN
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SUPERSTACKERS — FULL STOCKPILEDim
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HOPPER / FEEDERS• Gravity feed ho
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RAILROAD BALLASTBallast is a relati
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MOTOR WIRING AT STANDARD SPEEDSFrom
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DIMENSIONS, IN INCHES, OFELECTRIC M
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GENERATOR SIZE TO POWER ELECTRICMOT
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VELOCITY OF FLOW IN PIPESVELOCITY O
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FLOW OVER WEIRSSettling Tanks, Clas
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SPRAY NOZZLESFOR VIBRATING SCREENST
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TYPE WF CAPACITY CHART—Nozzle Num
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WEIGHTS AND MEASURES—UNITED STATE
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WEIGHTS AND MEASURES—METRIC (Cont
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APPROXIMATE WEIGHT OF MATERIALSWeig
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APPROXIMATE WEIGHTS IN POUNDS PER C
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AREA AND CIRCUMFERENCE OF CIRCLES (
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THEORETICAL WEIGHTS OF STEEL PLATES
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STEEL WIRE GAUGE DATABirmingham Wir
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SPEED RATIOSSpeed ratios and groups
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APPROX. SAFE LOAD FOR CHAINS AND WI
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Lbs.PerSq.TONS OF MATERIAL REQUIRED
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APPROXIMATE WEIGHT IN POUNDS PER SQ
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DEFINITIONS AND TERMSAdmixtures—S
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DEFINITIONS AND TERMS (Continued)Gr
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DEFINITIONS AND TERMS (Continued)Sa
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NOTES247
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CONTACT INFORMATIONKPI700 West 21st
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