Facts & Figures Book - KPI-JCI

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Crushin gVERTICAL SHAFT IMPACT CRUSHEROPERATIONThese Vertical Shaft Impact Crushers are best applied intertiary and quaternary applications and various secondaryapplications. Rock fed to the crusher’s acceleratormechanism (table or rotor) is flung outwards by centrifugalforce against the stationary anvils or hybrid rock shelffor free-body impacting. The proper chamber configurationis application dependent.Major crushing advantages include: Precisegradation control; and production of chips andasphalt aggregates fines; compliance with cubicaland fracture count specifications, for today’s tightspecification requirements such as Superpave.74VSI Animationhttp://youtu.be/-Xn0gnB0y1w
VERTICAL SHAFT IMPACT CRUSHER—Specifications and Production CharacteristicsMinimum Standard ApproximateRecommended Capacity Impeller Recommended Explosion WeightMaximum Closed Feed Tube Effective Crushing Table Speed Electric Table/Anvil Chamber EV-Models (ElectricFeed Size (1) Circuit Diameter Range (2) Range Horsepower Clearance Volume WK 2 Shown)Model Inch MM Mesh Inch TPH MTPH RPM H.P. Inch MM Cubic Inch Lbs-Ft Lbs Kgs1500 (H) 2 50 #16 8 1 ⁄2 75-125 67-112 720-2000 75-150 10.4 260 4,635 1,100 13,200 6,0001500 (A) 2 50 #4 8 1 ⁄2 75-150 67-135 720-2000 150 — — 4,635 1,100 13,700 6,0002500 (H) 3 75 #16 11 3 ⁄8 150-250 135-223 700-1400 250 8.8 220 10,120 2,400 18,000 8,1822500 (A) 2 50 #4 11 3 ⁄8 150-300 135-267 700-1400 300 — — 10,120 2,400 19,000 8,18282 3 75 #16 14.0 250-400 227-356 800-1200 400-500 8.7 218 10,940 3,200 24,000 11,0004500 (H) 3 75 4M 16.0 300-450 267-401 800-1200 400-500 10.25 (256) 17,360 3,830 29,600 13,3204500 (H) 5 1253 ⁄8” 16.0 300-450 267-401 800-1200 400-500 11.75 294 17,360 3,830 29,600 13,3204500 (A) 2 1 ⁄2 63 #4 16.0 300-500 267-445 800-1200 400-500 — — 17,360 3,500 29,100 13,3203 ⁄8” 18.0 300-500 267-445 800-1080 400-600 14.75 369 26,020 5,600 32,100 14,595120 6 150NOTE: (H) in the model number denotes hardparts configuration also referred to as “standard configuration.”(A) in the model number denotes autogenous configuration. The specification and production rates shown apply to semi- and fully-autogenous.(1) Max feed size restriction can vary with regards to material density, crushability, elongation, and impeller table speed or configuration.(2) Feed size and throughput tonnage based on material weighing 100 lbs. per cubic foot.75Crushin g
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Kolberg-Pioneer, Inc.Johnson Crushe
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FORWARDAggregate production is base
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4TABLE OF CONTENTSAngle of Repose/S
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Volume.............................
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GENERAL INFORMATION ON THE INERTMIN
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PROCESSING OF AGGREGATESMuch of the
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100SIEVE ANALYSIS ENVELOPEPercent p
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inchesTYPICAL GRADATION CURVESFOR G
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APRON FEEDERSParticularly suited fo
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APPROXIMATE PER HOUR CAPACITIES OF
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VIBRATING FEEDERS—APPROXIMATE CAP
Page 25 and 26: LEGENDARY JAW CRUSHERCrushin gFor a
Page 27 and 28: LEGENDARY JAW CRUSHERS—HORSEPOWER
Page 29 and 30: VANGUARD JAW CRUSHERSHORSEPOWER REQ
Page 31 and 32: PRIMARY IMPACT CRUSHERS(New Holland
Page 33 and 34: ANDREAS-STYLEIMPACT CRUSHERSCrushin
Page 35 and 36: CONE CRUSHERSCrushin gTrack-Mounted
Page 37 and 38: KODIAK PLUS ANDLS CONE CRUSHERSCrus
Page 39 and 40: 11. Crusher cone head is properly b
Page 41 and 42: KODIAK 200 PLUS MANGANESECONFIGURAT
Page 43 and 44: ProductSizeKODIAK 300 PLUS CONE CRU
Page 45 and 46: Kodiak 300 PlusMediumChamberwithFee
Page 47 and 48: ProductSizeKODIAK 400 PLUS CONE CRU
Page 49 and 50: Kodiak 400 PlusMediumChamberABCCrus
Page 51 and 52: Kodiak 500 PlusExtra CoarseChamberA
Page 53 and 54: Kodiak 500 PlusFineChamberABCCrushi
Page 55 and 56: KODIAK PLUS SERIES CONE CRUSHER PRO
Page 57 and 58: KODIAK PLUS SERIES CONE CRUSHER PRO
Page 59 and 60: 1200 LS / 1400 LS CONE CRUSHER PROJ
Page 61 and 62: LS SERIES CRUSHER MANGANESECONFIGUR
Page 63 and 64: KPI-JCI 1200LS V-BELT DRIVE DATA -
Page 65 and 66: 1400LSMediumFineChamberCrushin gBow
Page 67 and 68: ROLL CRUSHERSAPPROXIMATE TWIN AND T
Page 69 and 70: TWIN ROLL CRUSHERSRECOMMENDED HPSiz
Page 71 and 72: TRIPLE ROLL CRUSHERSRECOMMENDED HPS
Page 73 and 74: CAPACITY MULTIPLIERS FOR OPEN CIRCU
Page 75: VERTICAL SHAFT IMPACT CRUSHERCrushi
Page 79 and 80: Typical Limestone inStandard Config
Page 81 and 82: Typical Limestone inStandard Config
Page 83 and 84: VERTICAL SHAFT IMPACT CRUSHERCRUSHI
Page 85 and 86: FAST TRAX ®HiGH FREQUENCY SCREEN P
Page 87 and 88: FAST TRAX ® KODIAK PLUS CONE PLANT
Page 89 and 90: GLOBAL TRACK SCREENING PLANTSTracks
Page 91 and 92: GLOBAL TRACK JAW PLANTSTracksThe GT
Page 93 and 94: GLOBAL TRACK CONVEYORTracksThe GT36
Page 95 and 96: The ideal gradation is seldom, if e
Page 97 and 98: GRADING REQUIREMENTS FOR COARSE AGG
Page 99 and 100: PERCENT PASSING01020304010090807060
Page 101 and 102: FM AND SEThe factor called Fineness
Page 103 and 104: LOG WASHERSPurpose: In the aggregat
Page 105 and 106: COARSE MATERIAL WASHERSPurpose: The
Page 107 and 108: BLADEMILLSPurpose: Similar in desig
Page 109 and 110: FINE MATERIAL WASHINGAND CLASSIFYIN
Page 111 and 112: FINE MATERIAL WASHERSPurpose: Fine
Page 113 and 114: FINE MATERIAL WASHERSRAKING & OVERF
Page 115 and 116: CLASSIFICATION METHODSAPPLIED TO FI
Page 117 and 118: For Solids SG 2.65-2.70 (sand, grav
Page 119 and 120: While a particle is in suspension,
Page 121 and 122: SAND CLASSIFYING TANKSPurpose: Clas
Page 123 and 124: Sand discharge is controlled via a
Page 125 and 126: CLASSIFYING TANK WEIR OVERFLOW RATE
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to the percentage settings at each
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1800 SERIESSCREENING/WASHING PLANTS
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Application: Several important elem
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NOTES:Washin g/Classifyin g131
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The Vari-Vibe ® screens are ideal
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2618VM CAPACITY(Modified 6’ x 18
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TROUBLESHOOTING GUIDE:HIGH FREQUENC
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NOTES:Screenin g139139
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As material flows over a vibrating
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HORIZONTAL SCREENS are utilized as
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ly producing oval screening motion
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VSMA FACTORS FOR CALCULATING SCREEN
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SCREEN MATRIXECONOMYSLOPE(DEGREES)M
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INCLINE SCREENSSeries 70: All Serie
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22° INCLINE SCREENSThese economy s
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INCLINE SCREENSIncline screens feat
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DUAL SHAFTINCLINED SCREENSIn additi
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HORIZONTAL VIBRATING SCREENSHorizon
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MEDIUM SCALPER SCREENSThe Medium Sc
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MULTI-ANGLE SCREENS20 °20 °20 °1
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COMBO SCREENPATENT PENDINGAdjustabl
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FRACTIONATING RAPPrice increases in
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F1 In 1973, crude oil prices escala
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ago. Current specificationsallow th
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PROCESSING RAP MATERIALHot mix asph
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cost of crushing significantly,sinc
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filler and a portion of thepolymeri
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CONCLUSIONWith each passing year, t
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. Material characteristics can affe
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9°ELEVATION IN FEET12°15°18°CON
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CONICAL STOCKPILE CAPACITYVolumeVol
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V 2 = Volume of Stockpile Segment f
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4. Conveyor WidthThere are a number
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FLOWABILITY—ANGLE OF SURCHARGE—
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HOW TO DETERMINE CONVEYOR BELT SPEE
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Series 13: Portable, standard-duty,
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SUPERSTACKERSTOCKPILE VOLUMESCONVEN
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SUPERSTACKERS — FULL STOCKPILEDim
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HOPPER / FEEDERS• Gravity feed ho
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RAILROAD BALLASTBallast is a relati
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MOTOR WIRING AT STANDARD SPEEDSFrom
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DIMENSIONS, IN INCHES, OFELECTRIC M
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GENERATOR SIZE TO POWER ELECTRICMOT
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VELOCITY OF FLOW IN PIPESVELOCITY O
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FLOW OVER WEIRSSettling Tanks, Clas
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SPRAY NOZZLESFOR VIBRATING SCREENST
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TYPE WF CAPACITY CHART—Nozzle Num
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WEIGHTS AND MEASURES—UNITED STATE
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WEIGHTS AND MEASURES—METRIC (Cont
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APPROXIMATE WEIGHT OF MATERIALSWeig
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APPROXIMATE WEIGHTS IN POUNDS PER C
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AREA AND CIRCUMFERENCE OF CIRCLES (
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THEORETICAL WEIGHTS OF STEEL PLATES
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STEEL WIRE GAUGE DATABirmingham Wir
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SPEED RATIOSSpeed ratios and groups
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APPROX. SAFE LOAD FOR CHAINS AND WI
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Lbs.PerSq.TONS OF MATERIAL REQUIRED
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APPROXIMATE WEIGHT IN POUNDS PER SQ
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DEFINITIONS AND TERMSAdmixtures—S
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DEFINITIONS AND TERMS (Continued)Gr
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DEFINITIONS AND TERMS (Continued)Sa
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NOTES247
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CONTACT INFORMATIONKPI700 West 21st
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