Facts & Figures Book - KPI-JCI

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CASCADE SCREENScreenin gThe Cascade ® Incline Screen from KPI-JCI and AstecMobile Screens is a field-proven and reliable designfeaturing an externally-mounted vibrating assembly engineeredfor efficiency and reduced cost of operation. Thescreen is available in two or three decks and varioussizes. Additionally, the screens are available with eitheroil or grease lubrication and optional speed/stroke combinationswhich allow for optimum separation and increasedefficiency. As your screen ages, it is not always costeffectiveto replace or modify the entire support structureor chassis so KPI-JCI and Astec Mobile Screens is willingto collect data on your aging machine assembly anddesign and manufacture a replacement “drop-in” unit tominimize any interruption to your production.Screen Size Horsepower Weight Decks5162-26 SIC 25 12,000 lbs 25163-26 SIC 25 15,500 lbs 36162-26 SIC 25 13,000 lbs 26163-26 SIC 25 16,620 lbs 36202-32 SIC 25 15,750 lbs 26203-32 SIC 30 19,850 lbs 3156Cascade Screen Animationhttp://youtu.be/gj2HmYxvfGA
DUAL SHAFTINCLINED SCREENSIn addition to the benefits described of the single shaftincline designs, dual-shaft incline screens will provideincreased bearing life as compared to a single-shaftarrangement, due to the load being distributed over additionalbearing surface. In some cases, dual-shaft screenswill also provide the benefit of a more aggressive screenaction in applications where the feed end of the screenbecomes “top heavy” with a high volume of material.PATENT PENDINGScreenin gScreen size: 6162 & 61636202 & 62037202 & 72038202 & 8203157
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Kolberg-Pioneer, Inc.Johnson Crushe
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FORWARDAggregate production is base
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4TABLE OF CONTENTSAngle of Repose/S
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Volume.............................
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GENERAL INFORMATION ON THE INERTMIN
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PROCESSING OF AGGREGATESMuch of the
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100SIEVE ANALYSIS ENVELOPEPercent p
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inchesTYPICAL GRADATION CURVESFOR G
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APRON FEEDERSParticularly suited fo
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APPROXIMATE PER HOUR CAPACITIES OF
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VIBRATING FEEDERS—APPROXIMATE CAP
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LEGENDARY JAW CRUSHERCrushin gFor a
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LEGENDARY JAW CRUSHERS—HORSEPOWER
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VANGUARD JAW CRUSHERSHORSEPOWER REQ
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PRIMARY IMPACT CRUSHERS(New Holland
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ANDREAS-STYLEIMPACT CRUSHERSCrushin
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CONE CRUSHERSCrushin gTrack-Mounted
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KODIAK PLUS ANDLS CONE CRUSHERSCrus
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11. Crusher cone head is properly b
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KODIAK 200 PLUS MANGANESECONFIGURAT
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ProductSizeKODIAK 300 PLUS CONE CRU
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Kodiak 300 PlusMediumChamberwithFee
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ProductSizeKODIAK 400 PLUS CONE CRU
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Kodiak 400 PlusMediumChamberABCCrus
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Kodiak 500 PlusExtra CoarseChamberA
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Kodiak 500 PlusFineChamberABCCrushi
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KODIAK PLUS SERIES CONE CRUSHER PRO
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KODIAK PLUS SERIES CONE CRUSHER PRO
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1200 LS / 1400 LS CONE CRUSHER PROJ
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LS SERIES CRUSHER MANGANESECONFIGUR
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KPI-JCI 1200LS V-BELT DRIVE DATA -
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1400LSMediumFineChamberCrushin gBow
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ROLL CRUSHERSAPPROXIMATE TWIN AND T
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TWIN ROLL CRUSHERSRECOMMENDED HPSiz
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TRIPLE ROLL CRUSHERSRECOMMENDED HPS
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CAPACITY MULTIPLIERS FOR OPEN CIRCU
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VERTICAL SHAFT IMPACT CRUSHERCrushi
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VERTICAL SHAFT IMPACT CRUSHER—Spe
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Typical Limestone inStandard Config
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Typical Limestone inStandard Config
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VERTICAL SHAFT IMPACT CRUSHERCRUSHI
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FAST TRAX ®HiGH FREQUENCY SCREEN P
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FAST TRAX ® KODIAK PLUS CONE PLANT
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GLOBAL TRACK SCREENING PLANTSTracks
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GLOBAL TRACK JAW PLANTSTracksThe GT
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GLOBAL TRACK CONVEYORTracksThe GT36
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The ideal gradation is seldom, if e
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GRADING REQUIREMENTS FOR COARSE AGG
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PERCENT PASSING01020304010090807060
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FM AND SEThe factor called Fineness
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LOG WASHERSPurpose: In the aggregat
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COARSE MATERIAL WASHERSPurpose: The
Page 107 and 108: BLADEMILLSPurpose: Similar in desig
Page 109 and 110: FINE MATERIAL WASHINGAND CLASSIFYIN
Page 111 and 112: FINE MATERIAL WASHERSPurpose: Fine
Page 113 and 114: FINE MATERIAL WASHERSRAKING & OVERF
Page 115 and 116: CLASSIFICATION METHODSAPPLIED TO FI
Page 117 and 118: For Solids SG 2.65-2.70 (sand, grav
Page 119 and 120: While a particle is in suspension,
Page 121 and 122: SAND CLASSIFYING TANKSPurpose: Clas
Page 123 and 124: Sand discharge is controlled via a
Page 125 and 126: CLASSIFYING TANK WEIR OVERFLOW RATE
Page 127 and 128: to the percentage settings at each
Page 129 and 130: 1800 SERIESSCREENING/WASHING PLANTS
Page 131 and 132: Application: Several important elem
Page 133 and 134: NOTES:Washin g/Classifyin g131
Page 135 and 136: The Vari-Vibe ® screens are ideal
Page 137 and 138: 2618VM CAPACITY(Modified 6’ x 18
Page 139 and 140: TROUBLESHOOTING GUIDE:HIGH FREQUENC
Page 141 and 142: NOTES:Screenin g139139
Page 143 and 144: As material flows over a vibrating
Page 145 and 146: HORIZONTAL SCREENS are utilized as
Page 147 and 148: ly producing oval screening motion
Page 149 and 150: VSMA FACTORS FOR CALCULATING SCREEN
Page 151 and 152: SCREEN MATRIXECONOMYSLOPE(DEGREES)M
Page 153 and 154: INCLINE SCREENSSeries 70: All Serie
Page 155 and 156: 22° INCLINE SCREENSThese economy s
Page 157: INCLINE SCREENSIncline screens feat
Page 161 and 162: HORIZONTAL VIBRATING SCREENSHorizon
Page 163 and 164: MEDIUM SCALPER SCREENSThe Medium Sc
Page 165 and 166: MULTI-ANGLE SCREENS20 °20 °20 °1
Page 167 and 168: COMBO SCREENPATENT PENDINGAdjustabl
Page 169 and 170: FRACTIONATING RAPPrice increases in
Page 171 and 172: F1 In 1973, crude oil prices escala
Page 173 and 174: ago. Current specificationsallow th
Page 175 and 176: PROCESSING RAP MATERIALHot mix asph
Page 177 and 178: cost of crushing significantly,sinc
Page 179 and 180: filler and a portion of thepolymeri
Page 181 and 182: CONCLUSIONWith each passing year, t
Page 183 and 184: . Material characteristics can affe
Page 185 and 186: 9°ELEVATION IN FEET12°15°18°CON
Page 187 and 188: CONICAL STOCKPILE CAPACITYVolumeVol
Page 189 and 190: V 2 = Volume of Stockpile Segment f
Page 191 and 192: 4. Conveyor WidthThere are a number
Page 193 and 194: FLOWABILITY—ANGLE OF SURCHARGE—
Page 195 and 196: HOW TO DETERMINE CONVEYOR BELT SPEE
Page 197 and 198: Series 13: Portable, standard-duty,
Page 199 and 200: SUPERSTACKERSTOCKPILE VOLUMESCONVEN
Page 201 and 202: SUPERSTACKERS — FULL STOCKPILEDim
Page 203 and 204: HOPPER / FEEDERS• Gravity feed ho
Page 205 and 206: RAILROAD BALLASTBallast is a relati
Page 207 and 208: MOTOR WIRING AT STANDARD SPEEDSFrom
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DIMENSIONS, IN INCHES, OFELECTRIC M
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GENERATOR SIZE TO POWER ELECTRICMOT
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VELOCITY OF FLOW IN PIPESVELOCITY O
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FLOW OVER WEIRSSettling Tanks, Clas
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SPRAY NOZZLESFOR VIBRATING SCREENST
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TYPE WF CAPACITY CHART—Nozzle Num
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WEIGHTS AND MEASURES—UNITED STATE
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WEIGHTS AND MEASURES—METRIC (Cont
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APPROXIMATE WEIGHT OF MATERIALSWeig
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APPROXIMATE WEIGHTS IN POUNDS PER C
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AREA AND CIRCUMFERENCE OF CIRCLES (
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THEORETICAL WEIGHTS OF STEEL PLATES
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STEEL WIRE GAUGE DATABirmingham Wir
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SPEED RATIOSSpeed ratios and groups
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APPROX. SAFE LOAD FOR CHAINS AND WI
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Lbs.PerSq.TONS OF MATERIAL REQUIRED
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APPROXIMATE WEIGHT IN POUNDS PER SQ
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DEFINITIONS AND TERMSAdmixtures—S
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DEFINITIONS AND TERMS (Continued)Gr
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DEFINITIONS AND TERMS (Continued)Sa
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NOTES247
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CONTACT INFORMATIONKPI700 West 21st
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