Facts & Figures Book - KPI-JCI

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d. IdlersIdler selection is based on the type of service, operatingcondition, load carried, and belt speed.CEMA IDLER CLASSIFICATIONRollFormerDiameterClassification Series No. (Inches) DescriptionA4 I 4 Light DutyA5 I 5 Light DutyB4 II 4 Light DutyB5 II 5 Light DutyC4 III 4 Medium DutyC5 III 5 Medium DutyC6 IV 6 Medium DutyD5 NA 5 Medium DutyD6 NA 6 Medium DutyD7 VI 7 Heavy DutyE6 V 6 Heavy DutyMaterial Handling2. LengthLength is determined one of three ways:a. Lift Height Required: When lift height is the determiningfactor, as a rule of thumb, an 18-degree incline is used,where 3 x height needed approximates the conveyorlength required. Particle size, moisture and other factorsaffect the maximum incline angle. If the material tends tohave a conveyable angle that is less than 18 degrees,a longer conveyor needs to be selected to achieve thedesired lift height.b. Distance to Be Conveyedc. Stockpile Capacity Desired182
9°ELEVATION IN FEET12°15°18°CONVEYOR ELEVATION CHART40’ 50’ 60’ 80’ 100’ 120’ 150’ 21°CONVEYOR LENGTH IN FEET40’50’ 60’ 80’ 100’ 120’ 150’HORIZONTAL DISTANCE IN FEET60’50’40’30’20’10’5’Material Handling183
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Kolberg-Pioneer, Inc.Johnson Crushe
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FORWARDAggregate production is base
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4TABLE OF CONTENTSAngle of Repose/S
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Volume.............................
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GENERAL INFORMATION ON THE INERTMIN
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PROCESSING OF AGGREGATESMuch of the
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100SIEVE ANALYSIS ENVELOPEPercent p
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inchesTYPICAL GRADATION CURVESFOR G
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APRON FEEDERSParticularly suited fo
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APPROXIMATE PER HOUR CAPACITIES OF
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VIBRATING FEEDERS—APPROXIMATE CAP
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LEGENDARY JAW CRUSHERCrushin gFor a
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LEGENDARY JAW CRUSHERS—HORSEPOWER
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VANGUARD JAW CRUSHERSHORSEPOWER REQ
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PRIMARY IMPACT CRUSHERS(New Holland
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ANDREAS-STYLEIMPACT CRUSHERSCrushin
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CONE CRUSHERSCrushin gTrack-Mounted
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KODIAK PLUS ANDLS CONE CRUSHERSCrus
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11. Crusher cone head is properly b
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KODIAK 200 PLUS MANGANESECONFIGURAT
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ProductSizeKODIAK 300 PLUS CONE CRU
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Kodiak 300 PlusMediumChamberwithFee
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ProductSizeKODIAK 400 PLUS CONE CRU
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Kodiak 400 PlusMediumChamberABCCrus
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Kodiak 500 PlusExtra CoarseChamberA
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Kodiak 500 PlusFineChamberABCCrushi
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KODIAK PLUS SERIES CONE CRUSHER PRO
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KODIAK PLUS SERIES CONE CRUSHER PRO
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1200 LS / 1400 LS CONE CRUSHER PROJ
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LS SERIES CRUSHER MANGANESECONFIGUR
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KPI-JCI 1200LS V-BELT DRIVE DATA -
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1400LSMediumFineChamberCrushin gBow
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ROLL CRUSHERSAPPROXIMATE TWIN AND T
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TWIN ROLL CRUSHERSRECOMMENDED HPSiz
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TRIPLE ROLL CRUSHERSRECOMMENDED HPS
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CAPACITY MULTIPLIERS FOR OPEN CIRCU
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VERTICAL SHAFT IMPACT CRUSHERCrushi
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VERTICAL SHAFT IMPACT CRUSHER—Spe
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Typical Limestone inStandard Config
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Typical Limestone inStandard Config
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VERTICAL SHAFT IMPACT CRUSHERCRUSHI
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FAST TRAX ®HiGH FREQUENCY SCREEN P
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FAST TRAX ® KODIAK PLUS CONE PLANT
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GLOBAL TRACK SCREENING PLANTSTracks
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GLOBAL TRACK JAW PLANTSTracksThe GT
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GLOBAL TRACK CONVEYORTracksThe GT36
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The ideal gradation is seldom, if e
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GRADING REQUIREMENTS FOR COARSE AGG
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PERCENT PASSING01020304010090807060
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FM AND SEThe factor called Fineness
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LOG WASHERSPurpose: In the aggregat
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COARSE MATERIAL WASHERSPurpose: The
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BLADEMILLSPurpose: Similar in desig
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FINE MATERIAL WASHINGAND CLASSIFYIN
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FINE MATERIAL WASHERSPurpose: Fine
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FINE MATERIAL WASHERSRAKING & OVERF
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CLASSIFICATION METHODSAPPLIED TO FI
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For Solids SG 2.65-2.70 (sand, grav
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While a particle is in suspension,
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SAND CLASSIFYING TANKSPurpose: Clas
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Sand discharge is controlled via a
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CLASSIFYING TANK WEIR OVERFLOW RATE
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to the percentage settings at each
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1800 SERIESSCREENING/WASHING PLANTS
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Application: Several important elem
Page 133 and 134: NOTES:Washin g/Classifyin g131
Page 135 and 136: The Vari-Vibe ® screens are ideal
Page 137 and 138: 2618VM CAPACITY(Modified 6’ x 18
Page 139 and 140: TROUBLESHOOTING GUIDE:HIGH FREQUENC
Page 141 and 142: NOTES:Screenin g139139
Page 143 and 144: As material flows over a vibrating
Page 145 and 146: HORIZONTAL SCREENS are utilized as
Page 147 and 148: ly producing oval screening motion
Page 149 and 150: VSMA FACTORS FOR CALCULATING SCREEN
Page 151 and 152: SCREEN MATRIXECONOMYSLOPE(DEGREES)M
Page 153 and 154: INCLINE SCREENSSeries 70: All Serie
Page 155 and 156: 22° INCLINE SCREENSThese economy s
Page 157 and 158: INCLINE SCREENSIncline screens feat
Page 159 and 160: DUAL SHAFTINCLINED SCREENSIn additi
Page 161 and 162: HORIZONTAL VIBRATING SCREENSHorizon
Page 163 and 164: MEDIUM SCALPER SCREENSThe Medium Sc
Page 165 and 166: MULTI-ANGLE SCREENS20 °20 °20 °1
Page 167 and 168: COMBO SCREENPATENT PENDINGAdjustabl
Page 169 and 170: FRACTIONATING RAPPrice increases in
Page 171 and 172: F1 In 1973, crude oil prices escala
Page 173 and 174: ago. Current specificationsallow th
Page 175 and 176: PROCESSING RAP MATERIALHot mix asph
Page 177 and 178: cost of crushing significantly,sinc
Page 179 and 180: filler and a portion of thepolymeri
Page 181 and 182: CONCLUSIONWith each passing year, t
Page 183: . Material characteristics can affe
Page 187 and 188: CONICAL STOCKPILE CAPACITYVolumeVol
Page 189 and 190: V 2 = Volume of Stockpile Segment f
Page 191 and 192: 4. Conveyor WidthThere are a number
Page 193 and 194: FLOWABILITY—ANGLE OF SURCHARGE—
Page 195 and 196: HOW TO DETERMINE CONVEYOR BELT SPEE
Page 197 and 198: Series 13: Portable, standard-duty,
Page 199 and 200: SUPERSTACKERSTOCKPILE VOLUMESCONVEN
Page 201 and 202: SUPERSTACKERS — FULL STOCKPILEDim
Page 203 and 204: HOPPER / FEEDERS• Gravity feed ho
Page 205 and 206: RAILROAD BALLASTBallast is a relati
Page 207 and 208: MOTOR WIRING AT STANDARD SPEEDSFrom
Page 209 and 210: DIMENSIONS, IN INCHES, OFELECTRIC M
Page 211 and 212: GENERATOR SIZE TO POWER ELECTRICMOT
Page 213 and 214: VELOCITY OF FLOW IN PIPESVELOCITY O
Page 215 and 216: FLOW OVER WEIRSSettling Tanks, Clas
Page 217 and 218: SPRAY NOZZLESFOR VIBRATING SCREENST
Page 219 and 220: TYPE WF CAPACITY CHART—Nozzle Num
Page 221 and 222: WEIGHTS AND MEASURES—UNITED STATE
Page 223 and 224: WEIGHTS AND MEASURES—METRIC (Cont
Page 225 and 226: APPROXIMATE WEIGHT OF MATERIALSWeig
Page 227 and 228: APPROXIMATE WEIGHTS IN POUNDS PER C
Page 229 and 230: AREA AND CIRCUMFERENCE OF CIRCLES (
Page 231 and 232: THEORETICAL WEIGHTS OF STEEL PLATES
Page 233 and 234: STEEL WIRE GAUGE DATABirmingham Wir
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SPEED RATIOSSpeed ratios and groups
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APPROX. SAFE LOAD FOR CHAINS AND WI
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Lbs.PerSq.TONS OF MATERIAL REQUIRED
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APPROXIMATE WEIGHT IN POUNDS PER SQ
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DEFINITIONS AND TERMSAdmixtures—S
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DEFINITIONS AND TERMS (Continued)Gr
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DEFINITIONS AND TERMS (Continued)Sa
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NOTES247
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CONTACT INFORMATIONKPI700 West 21st
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