Facts & Figures Book - KPI-JCI

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TRIGONOMETRIC FUNCTIONSAngle Sin Cos Tan Angle Sin Cos Tan0 0.000 1.000 0.000 46 0.719 0.695 1.041 0.017 0.999 0.017 47 0.731 0.682 1.072 0.035 0.999 0.035 48 0.743 0.699 1.113 0.052 0.999 0.052 49 0.755 0.656 1.154 0.070 0.998 0.070 50 0.766 0.643 1.195 0.087 0.996 0.087 51 0.777 0.629 1.236 0.105 0.995 0.105 52 0.788 0.616 1.287 0.112 0.993 0.123 53 0.799 0.602 1.338 0.139 0.990 0.141 54 0.809 0.588 1.389 0.156 0.988 0.158 55 0.819 0.574 1.4310 0.174 0.985 0.176 56 0.829 0.559 1.4811 0.191 0.982 0.194 57 0.839 0.545 1.5412 0.208 0.978 0.213 58 0.848 0.530 1.6013 0.225 0.974 0.231 59 0.857 0.515 1.6614 0.242 0.970 0.249 60 0.866 0.500 1.7315 0.259 0.966 0.268 61 0.875 0.485 1.8016 0.276 0.961 0.287 62 0.883 0.469 1.8817 0.292 0.956 0.306 63 0.891 0.454 1.9618 0.309 0.951 0.325 64 0.898 0.438 2.0519 0.326 0.946 0.344 65 0.906 0.423 2.1420 0.342 0.940 0.364 66 0.914 0.407 2.2521 0.358 0.934 0.384 67 0.921 0.391 2.3622 0.375 0.927 0.404 68 0.927 0.375 2.4823 0.391 0.921 0.424 69 0.934 0.358 2.6124 0.407 0.914 0.445 70 0.940 0.342 2.7525 0.423 0.906 0.466 71 0.946 0.326 2.9026 0.438 0.898 0.488 72 0.951 0.309 3.0827 0.454 0.891 0.510 73 0.956 0.292 3.2728 0.469 0.883 0.532 74 0.961 0.276 3.4929 0.485 0.875 0.554 75 0.966 0.259 3.7330 0.500 0.866 0.577 76 0.970 0.242 4.0131 0.515 0.857 0.601 77 0.974 0.225 4.3332 0.530 0.848 0.625 78 0.978 0.208 4.7033 0.545 0.839 0.649 79 0.982 0.191 5.1434 0.559 0.829 0.675 80 0.985 0.174 5.6735 0.574 0.819 0.700 81 0.988 0.156 6.3136 0.588 0.809 0.727 82 0.990 0.139 7.1237 0.602 0.799 0.754 83 0.993 0.122 8.1438 0.616 0.788 0.781 84 0.995 0.105 9.5139 0.629 0.777 0.810 85 0.996 0.087 11.4340 0.643 0.766 0.839 86 0.998 0.070 14.3022841 0.656 0.755 0.869 87 0.999 0.035 19.0842 0.669 0.743 0.900 88 0.999 0.035 28.6443 0.682 0.731 0.933 89 0.999 0.017 57.2844 0.695 0.719 0.966 90 1.000 0.000 Infinity45 0.707 0.707 1.000
THEORETICAL WEIGHTS OF STEEL PLATESWt. per Wt. per Wt. perSize Sq. Ft. Size Sq. Ft. Size Sq. Ft.(Inches) (Lbs.) (Inches) (Lbs.) (Inches) (Lbs.)3 ⁄16 7.65 9/16 22.95 1 1 ⁄4 51.001 ⁄4 10.20 5/8 25.50 1 3 ⁄8 56.105 ⁄16 12.75 3/4 30.60 11 ⁄2 61.203⁄8 15.30 7/8 35.70 1 5 ⁄8 66.307 ⁄16 17.85 1 40.80 1 3 ⁄4 71.401 ⁄2 20.40 11/8 45.90 2 81.60STANDARD STEEL SHEET GAUGES & WEIGHTSWt. per Wt. per Wt. perSize Sq. Ft. Size Sq. Ft. Size Sq. Ft.(Inches) (Lbs.) (Inches) (Lbs.) (Inches) (Lbs.)1 11.25 16 .0598 2.5002 10.625 17 .0538 2.2503 .2391 10.000 18 .0478 2.0004 .2242 9.375 19 .0418 1.7505 .2092 8.750 20 .0359 1.5006 .1943 8.125 21 .0329 1.3757 .1793 7.500 22 .0299 1.2508 .1644 6.875 23 .0269 1.1259 .1494 6.250 24 .0239 1.00010 .1345 5.625 25 .0209 .87511 .1196 5.000 26 .0179 .75012 .1046 4.375 27 .0164 .687513 .0897 3.750 28 .0149 .62514 .0747 3.125 29 .0135 .562515 .0673 2.812 30 .0120 .500NOTE: (1/4” Thick and Heavier Are Called Plates.)To avoid errors, specify decimal part of one inch or mention gauge numberand the name of the gauge. Orders for a definite gauge weight or gaugethickness will be subject to standard gauge weight or gauge thicknesstolerance, applying equally plus and minus form the ordered gauge weightor gauge thickness.U.S. Standard Gauge—Iron and steel sheets. Note: U.S. Standard Gaugewas established by act of Congress in 1893, in which weights per squarefoot were indicated by gauge number. The weight, not thickness, is determiningfactor when the material is ordered to this gauge.229
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Kolberg-Pioneer, Inc.Johnson Crushe
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FORWARDAggregate production is base
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4TABLE OF CONTENTSAngle of Repose/S
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Volume.............................
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GENERAL INFORMATION ON THE INERTMIN
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PROCESSING OF AGGREGATESMuch of the
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100SIEVE ANALYSIS ENVELOPEPercent p
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inchesTYPICAL GRADATION CURVESFOR G
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APRON FEEDERSParticularly suited fo
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APPROXIMATE PER HOUR CAPACITIES OF
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VIBRATING FEEDERS—APPROXIMATE CAP
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LEGENDARY JAW CRUSHERCrushin gFor a
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LEGENDARY JAW CRUSHERS—HORSEPOWER
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VANGUARD JAW CRUSHERSHORSEPOWER REQ
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PRIMARY IMPACT CRUSHERS(New Holland
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ANDREAS-STYLEIMPACT CRUSHERSCrushin
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CONE CRUSHERSCrushin gTrack-Mounted
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KODIAK PLUS ANDLS CONE CRUSHERSCrus
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11. Crusher cone head is properly b
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KODIAK 200 PLUS MANGANESECONFIGURAT
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ProductSizeKODIAK 300 PLUS CONE CRU
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Kodiak 300 PlusMediumChamberwithFee
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ProductSizeKODIAK 400 PLUS CONE CRU
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Kodiak 400 PlusMediumChamberABCCrus
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Kodiak 500 PlusExtra CoarseChamberA
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Kodiak 500 PlusFineChamberABCCrushi
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KODIAK PLUS SERIES CONE CRUSHER PRO
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KODIAK PLUS SERIES CONE CRUSHER PRO
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1200 LS / 1400 LS CONE CRUSHER PROJ
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LS SERIES CRUSHER MANGANESECONFIGUR
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KPI-JCI 1200LS V-BELT DRIVE DATA -
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1400LSMediumFineChamberCrushin gBow
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ROLL CRUSHERSAPPROXIMATE TWIN AND T
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TWIN ROLL CRUSHERSRECOMMENDED HPSiz
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TRIPLE ROLL CRUSHERSRECOMMENDED HPS
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CAPACITY MULTIPLIERS FOR OPEN CIRCU
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VERTICAL SHAFT IMPACT CRUSHERCrushi
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VERTICAL SHAFT IMPACT CRUSHER—Spe
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Typical Limestone inStandard Config
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Typical Limestone inStandard Config
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VERTICAL SHAFT IMPACT CRUSHERCRUSHI
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FAST TRAX ®HiGH FREQUENCY SCREEN P
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FAST TRAX ® KODIAK PLUS CONE PLANT
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GLOBAL TRACK SCREENING PLANTSTracks
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GLOBAL TRACK JAW PLANTSTracksThe GT
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GLOBAL TRACK CONVEYORTracksThe GT36
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The ideal gradation is seldom, if e
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GRADING REQUIREMENTS FOR COARSE AGG
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PERCENT PASSING01020304010090807060
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FM AND SEThe factor called Fineness
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LOG WASHERSPurpose: In the aggregat
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COARSE MATERIAL WASHERSPurpose: The
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BLADEMILLSPurpose: Similar in desig
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FINE MATERIAL WASHINGAND CLASSIFYIN
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FINE MATERIAL WASHERSPurpose: Fine
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FINE MATERIAL WASHERSRAKING & OVERF
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CLASSIFICATION METHODSAPPLIED TO FI
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For Solids SG 2.65-2.70 (sand, grav
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While a particle is in suspension,
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SAND CLASSIFYING TANKSPurpose: Clas
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Sand discharge is controlled via a
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CLASSIFYING TANK WEIR OVERFLOW RATE
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to the percentage settings at each
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1800 SERIESSCREENING/WASHING PLANTS
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Application: Several important elem
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NOTES:Washin g/Classifyin g131
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The Vari-Vibe ® screens are ideal
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2618VM CAPACITY(Modified 6’ x 18
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TROUBLESHOOTING GUIDE:HIGH FREQUENC
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NOTES:Screenin g139139
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As material flows over a vibrating
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HORIZONTAL SCREENS are utilized as
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ly producing oval screening motion
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VSMA FACTORS FOR CALCULATING SCREEN
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SCREEN MATRIXECONOMYSLOPE(DEGREES)M
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INCLINE SCREENSSeries 70: All Serie
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22° INCLINE SCREENSThese economy s
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INCLINE SCREENSIncline screens feat
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DUAL SHAFTINCLINED SCREENSIn additi
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HORIZONTAL VIBRATING SCREENSHorizon
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MEDIUM SCALPER SCREENSThe Medium Sc
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MULTI-ANGLE SCREENS20 °20 °20 °1
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COMBO SCREENPATENT PENDINGAdjustabl
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FRACTIONATING RAPPrice increases in
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F1 In 1973, crude oil prices escala
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ago. Current specificationsallow th
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PROCESSING RAP MATERIALHot mix asph
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cost of crushing significantly,sinc
Page 179 and 180: filler and a portion of thepolymeri
Page 181 and 182: CONCLUSIONWith each passing year, t
Page 183 and 184: . Material characteristics can affe
Page 185 and 186: 9°ELEVATION IN FEET12°15°18°CON
Page 187 and 188: CONICAL STOCKPILE CAPACITYVolumeVol
Page 189 and 190: V 2 = Volume of Stockpile Segment f
Page 191 and 192: 4. Conveyor WidthThere are a number
Page 193 and 194: FLOWABILITY—ANGLE OF SURCHARGE—
Page 195 and 196: HOW TO DETERMINE CONVEYOR BELT SPEE
Page 197 and 198: Series 13: Portable, standard-duty,
Page 199 and 200: SUPERSTACKERSTOCKPILE VOLUMESCONVEN
Page 201 and 202: SUPERSTACKERS — FULL STOCKPILEDim
Page 203 and 204: HOPPER / FEEDERS• Gravity feed ho
Page 205 and 206: RAILROAD BALLASTBallast is a relati
Page 207 and 208: MOTOR WIRING AT STANDARD SPEEDSFrom
Page 209 and 210: DIMENSIONS, IN INCHES, OFELECTRIC M
Page 211 and 212: GENERATOR SIZE TO POWER ELECTRICMOT
Page 213 and 214: VELOCITY OF FLOW IN PIPESVELOCITY O
Page 215 and 216: FLOW OVER WEIRSSettling Tanks, Clas
Page 217 and 218: SPRAY NOZZLESFOR VIBRATING SCREENST
Page 219 and 220: TYPE WF CAPACITY CHART—Nozzle Num
Page 221 and 222: WEIGHTS AND MEASURES—UNITED STATE
Page 223 and 224: WEIGHTS AND MEASURES—METRIC (Cont
Page 225 and 226: APPROXIMATE WEIGHT OF MATERIALSWeig
Page 227 and 228: APPROXIMATE WEIGHTS IN POUNDS PER C
Page 229: AREA AND CIRCUMFERENCE OF CIRCLES (
Page 233 and 234: STEEL WIRE GAUGE DATABirmingham Wir
Page 235 and 236: SPEED RATIOSSpeed ratios and groups
Page 237 and 238: APPROX. SAFE LOAD FOR CHAINS AND WI
Page 239 and 240: Lbs.PerSq.TONS OF MATERIAL REQUIRED
Page 241 and 242: APPROXIMATE WEIGHT IN POUNDS PER SQ
Page 243 and 244: DEFINITIONS AND TERMSAdmixtures—S
Page 245 and 246: DEFINITIONS AND TERMS (Continued)Gr
Page 247 and 248: DEFINITIONS AND TERMS (Continued)Sa
Page 249 and 250: NOTES247
Page 251 and 252: CONTACT INFORMATIONKPI700 West 21st
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