Facts & Figures Book - KPI-JCI

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Material HandlingFACTOR X - HORSEPOWER REQUIRED TO OPERATE EMPTY CONVEYOR AT 350 FPMCon-Center-Center of PulleysveyorWidth 25’ 50’ 75’ 100’ 150’ 200’ 250’ 300’ 350’ 400’18” 0.7 0.8 0.9 1.1 1.2 1.3 1.4 1.7 1.8 2.024” 0.9 1.1 1.2 1.4 1.6 1.8 2.0 2.1 2.3 2.530” 1.4 1.6 1.8 1.9 2.2 2.5 2.8 3.0 3.2 3.536” 1.8 2.0 2.1 2.6 2.9 3.1 3.4 3.8 4.2 4.442” 2.1 2.5 2.7 3.0 3.5 3.7 4.2 4.6 5.3 6.048” 2.7 2.8 3.2 3.4 3.7 4.2 5.3 5.6 6.2 6.7FACTOR Y - ADDITIONAL HP REQUIRED TO OPERATE LOADED CONVEYOR ON THE LEVELCenter-Center of PulleysTPH 25’ 50’ 75’ 100’ 150’ 200’ 250’ 300’ 350’ 400’100 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.3 1.4 1.5150 0.8 0.9 1.0 1.1 1.3 1.5 1.7 1.9 2.1 2.3200 1.0 1.2 1.3 1.5 1.7 2.0 2.2 2.5 2.8 3.0250 1.3 1.5 1.6 1.9 2.1 2.5 2.8 3.1 3.5 3.8300 1.5 1.8 2.0 2.3 2.6 3.0 3.3 3.8 4.2 4.5350 1.8 2.1 2.3 2.6 3.0 3.5 3.9 4.4 4.9 5.3400 2.0 2.4 2.6 3.0 3.4 4.0 4.4 5.0 5.6 6.0500 2.5 3.0 3.3 3.8 4.3 5.0 5.5 6.3 7.0 7.5600 3.0 3.6 3.9 4.5 5.1 6.0 6.6 7.5 8.4 9.0700 3.5 4.2 4.6 5.3 6.0 7.0 7.7 8.8 9.8 10.5800 4.0 4.8 5.2 6.0 6.8 8.0 8.8 10.0 11.2 12.0900 4.5 5.4 5.9 6.8 7.7 9.0 9.9 11.3 12.6 13.51000 5.0 6.0 6.5 7.5 8.5 10.0 11.0 13.0 14.0 15.0FACTOR Z - HORSEPOWER REQUIRED TO LIFT LOAD ON BELT CONVEYORLiftTPH 10’ 20’ 30’ 40’ 50’ 60’ 70’ 80’ 90’ 100’100 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0150 1.5 3.0 4.5 6.0 7.5 9.0 10.5 12.0 13.5 15.0200 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0250 2.5 5.0 7.5 10.0 12.5 15.0 17.5 20.0 22.5 25.0300 3.0 6.0 9.0 12.0 15.0 18.0 21.0 24.0 27.0 30.0350 3.5 7.0 10.5 14.0 17.5 21.0 24.5 28.0 31.5 35.0400 4.0 8.0 12.0 16.0 20.0 24.0 28.0 32.0 36.0 40.0500 5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0600 6.0 12.0 18.0 24.0 30.0 36.0 42.0 48.0 54.0 60.0700 7.0 14.0 21.0 28.0 35.0 42.0 49.0 56.0 63.0 70.0800 8.0 16.0 24.0 32.0 40.0 48.0 56.0 64.0 72.0 80.0900 9.0 18.0 27.0 36.0 45.0 54.0 63.0 72.0 81.0 90.01000 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 90.0 100.0192
HOW TO DETERMINE CONVEYOR BELT SPEEDFive factors are required to determine conveyor beltspeed.A = Motor RPMB = Motor Sheave Dia. (inches)C = Reducer Sheave Dia. (inches)D = Reducer RatioE = Dia. of Pulley (inches)A x B ÷ C = Reducer Input Speed (RPM)Reducer Input Speed (RPM) ÷ D = Drive PulleyRPMDrive Pulley RPM x 0.2618 x E = Conveyor BeltSpeed (FPM)Example: Determine Conveyor Belt Speed of a 30” x 60’conveyor with a 15 HP, 1750 RPM electric motor drive,16” head pulley, 6.2” diameter motor sheave, 9.4” diameterreducer sheave and a 15:1 reducer.A = 1750 RPMB = 6.2C = 9.4D = 15E = 161750 x 6.2 ÷ 9.4 = 1154 RPM (Reducer Input)1154 RPM ÷ 15 = 77 RPM (Pulley Speed)77 RPM x 0.2618 x 16 = 322 FPM Conveyor BeltSpeedNOTE:1. To speed up the conveyor belt, a smaller reducer sheavecould be used or a larger motor sheave could be used.2. To slow down the conveyor belt, a larger reducer sheavecould be used or a smaller motor sheave could be used.Material Handling193
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Kolberg-Pioneer, Inc.Johnson Crushe
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FORWARDAggregate production is base
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4TABLE OF CONTENTSAngle of Repose/S
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Volume.............................
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GENERAL INFORMATION ON THE INERTMIN
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PROCESSING OF AGGREGATESMuch of the
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100SIEVE ANALYSIS ENVELOPEPercent p
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inchesTYPICAL GRADATION CURVESFOR G
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APRON FEEDERSParticularly suited fo
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APPROXIMATE PER HOUR CAPACITIES OF
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VIBRATING FEEDERS—APPROXIMATE CAP
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LEGENDARY JAW CRUSHERCrushin gFor a
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LEGENDARY JAW CRUSHERS—HORSEPOWER
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VANGUARD JAW CRUSHERSHORSEPOWER REQ
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PRIMARY IMPACT CRUSHERS(New Holland
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ANDREAS-STYLEIMPACT CRUSHERSCrushin
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CONE CRUSHERSCrushin gTrack-Mounted
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KODIAK PLUS ANDLS CONE CRUSHERSCrus
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11. Crusher cone head is properly b
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KODIAK 200 PLUS MANGANESECONFIGURAT
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ProductSizeKODIAK 300 PLUS CONE CRU
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Kodiak 300 PlusMediumChamberwithFee
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ProductSizeKODIAK 400 PLUS CONE CRU
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Kodiak 400 PlusMediumChamberABCCrus
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Kodiak 500 PlusExtra CoarseChamberA
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Kodiak 500 PlusFineChamberABCCrushi
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KODIAK PLUS SERIES CONE CRUSHER PRO
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KODIAK PLUS SERIES CONE CRUSHER PRO
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1200 LS / 1400 LS CONE CRUSHER PROJ
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LS SERIES CRUSHER MANGANESECONFIGUR
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KPI-JCI 1200LS V-BELT DRIVE DATA -
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1400LSMediumFineChamberCrushin gBow
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ROLL CRUSHERSAPPROXIMATE TWIN AND T
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TWIN ROLL CRUSHERSRECOMMENDED HPSiz
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TRIPLE ROLL CRUSHERSRECOMMENDED HPS
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CAPACITY MULTIPLIERS FOR OPEN CIRCU
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VERTICAL SHAFT IMPACT CRUSHERCrushi
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VERTICAL SHAFT IMPACT CRUSHER—Spe
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Typical Limestone inStandard Config
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Typical Limestone inStandard Config
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VERTICAL SHAFT IMPACT CRUSHERCRUSHI
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FAST TRAX ®HiGH FREQUENCY SCREEN P
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FAST TRAX ® KODIAK PLUS CONE PLANT
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GLOBAL TRACK SCREENING PLANTSTracks
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GLOBAL TRACK JAW PLANTSTracksThe GT
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GLOBAL TRACK CONVEYORTracksThe GT36
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The ideal gradation is seldom, if e
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GRADING REQUIREMENTS FOR COARSE AGG
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PERCENT PASSING01020304010090807060
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FM AND SEThe factor called Fineness
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LOG WASHERSPurpose: In the aggregat
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COARSE MATERIAL WASHERSPurpose: The
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BLADEMILLSPurpose: Similar in desig
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FINE MATERIAL WASHINGAND CLASSIFYIN
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FINE MATERIAL WASHERSPurpose: Fine
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FINE MATERIAL WASHERSRAKING & OVERF
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CLASSIFICATION METHODSAPPLIED TO FI
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For Solids SG 2.65-2.70 (sand, grav
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While a particle is in suspension,
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SAND CLASSIFYING TANKSPurpose: Clas
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Sand discharge is controlled via a
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CLASSIFYING TANK WEIR OVERFLOW RATE
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to the percentage settings at each
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1800 SERIESSCREENING/WASHING PLANTS
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Application: Several important elem
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NOTES:Washin g/Classifyin g131
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The Vari-Vibe ® screens are ideal
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2618VM CAPACITY(Modified 6’ x 18
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TROUBLESHOOTING GUIDE:HIGH FREQUENC
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NOTES:Screenin g139139
Page 143 and 144: As material flows over a vibrating
Page 145 and 146: HORIZONTAL SCREENS are utilized as
Page 147 and 148: ly producing oval screening motion
Page 149 and 150: VSMA FACTORS FOR CALCULATING SCREEN
Page 151 and 152: SCREEN MATRIXECONOMYSLOPE(DEGREES)M
Page 153 and 154: INCLINE SCREENSSeries 70: All Serie
Page 155 and 156: 22° INCLINE SCREENSThese economy s
Page 157 and 158: INCLINE SCREENSIncline screens feat
Page 159 and 160: DUAL SHAFTINCLINED SCREENSIn additi
Page 161 and 162: HORIZONTAL VIBRATING SCREENSHorizon
Page 163 and 164: MEDIUM SCALPER SCREENSThe Medium Sc
Page 165 and 166: MULTI-ANGLE SCREENS20 °20 °20 °1
Page 167 and 168: COMBO SCREENPATENT PENDINGAdjustabl
Page 169 and 170: FRACTIONATING RAPPrice increases in
Page 171 and 172: F1 In 1973, crude oil prices escala
Page 173 and 174: ago. Current specificationsallow th
Page 175 and 176: PROCESSING RAP MATERIALHot mix asph
Page 177 and 178: cost of crushing significantly,sinc
Page 179 and 180: filler and a portion of thepolymeri
Page 181 and 182: CONCLUSIONWith each passing year, t
Page 183 and 184: . Material characteristics can affe
Page 185 and 186: 9°ELEVATION IN FEET12°15°18°CON
Page 187 and 188: CONICAL STOCKPILE CAPACITYVolumeVol
Page 189 and 190: V 2 = Volume of Stockpile Segment f
Page 191 and 192: 4. Conveyor WidthThere are a number
Page 193: FLOWABILITY—ANGLE OF SURCHARGE—
Page 197 and 198: Series 13: Portable, standard-duty,
Page 199 and 200: SUPERSTACKERSTOCKPILE VOLUMESCONVEN
Page 201 and 202: SUPERSTACKERS — FULL STOCKPILEDim
Page 203 and 204: HOPPER / FEEDERS• Gravity feed ho
Page 205 and 206: RAILROAD BALLASTBallast is a relati
Page 207 and 208: MOTOR WIRING AT STANDARD SPEEDSFrom
Page 209 and 210: DIMENSIONS, IN INCHES, OFELECTRIC M
Page 211 and 212: GENERATOR SIZE TO POWER ELECTRICMOT
Page 213 and 214: VELOCITY OF FLOW IN PIPESVELOCITY O
Page 215 and 216: FLOW OVER WEIRSSettling Tanks, Clas
Page 217 and 218: SPRAY NOZZLESFOR VIBRATING SCREENST
Page 219 and 220: TYPE WF CAPACITY CHART—Nozzle Num
Page 221 and 222: WEIGHTS AND MEASURES—UNITED STATE
Page 223 and 224: WEIGHTS AND MEASURES—METRIC (Cont
Page 225 and 226: APPROXIMATE WEIGHT OF MATERIALSWeig
Page 227 and 228: APPROXIMATE WEIGHTS IN POUNDS PER C
Page 229 and 230: AREA AND CIRCUMFERENCE OF CIRCLES (
Page 231 and 232: THEORETICAL WEIGHTS OF STEEL PLATES
Page 233 and 234: STEEL WIRE GAUGE DATABirmingham Wir
Page 235 and 236: SPEED RATIOSSpeed ratios and groups
Page 237 and 238: APPROX. SAFE LOAD FOR CHAINS AND WI
Page 239 and 240: Lbs.PerSq.TONS OF MATERIAL REQUIRED
Page 241 and 242: APPROXIMATE WEIGHT IN POUNDS PER SQ
Page 243 and 244: DEFINITIONS AND TERMSAdmixtures—S
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DEFINITIONS AND TERMS (Continued)Gr
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DEFINITIONS AND TERMS (Continued)Sa
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NOTES247
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CONTACT INFORMATIONKPI700 West 21st
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