Facts & Figures Book - KPI-JCI

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GLOBAL TRACK DIRECT FEED PLANTSTracksGT direct feed plants provide a rugged, mobile screening tool in ahighly portable configuration. They were designed to provide aversatile screening plant that would handle high volumes of material inboth scalping and sizing applications. The large loading hopper with aHD variable speed apron pan feeder can withstand heavy loads whilemetering feed material to the screen to optimize screening productionand efficiency.ModelBeltFeeder(in / mm)Screen Size(ft / m)GT165 54 / 1372 5 x 16 / 1.52x 4.488Power(hp / kw)Capacity(tph /mtph)OversConveyor(in / mm)129 / 96 650 / 540 54 / 137288
GLOBAL TRACK JAW PLANTSTracksThe GT125 is your choice for maximum jaw crushing mobility.Featuring a Vanguard Series Jaw Crusher, the GT125 provides alarge feed opening for up to 400 TPH. Equally effective in aggregateor recycle applications, this plant allows stationary and portableproducers to benefit from the on-site mobility. Cross-belt magnet,under grizzly side delivery and dust-suppression systems are optionsavailable to customize the plant to exact specifications.ModelCrusher(in / mm)GT125 26 x 40 /660 x 1012Feeder (in xft / mm)40 x 14 /1016 x 4267Grizzly(ft / cm)4 / 122(straight)ModelCapacity(tph / mtph)Max FeedSize (in / mm)Weight *(lbs / kg)GT125 325 / 295 21 / 533 83000 /37648*These weights should not be used to determine shipping costs. For exactweights, please consult factory personnel or your local <strong>KPI</strong>-<strong>JCI</strong> and AstecMobile Screens dealer.89
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Kolberg-Pioneer, Inc.Johnson Crushe
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FORWARDAggregate production is base
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4TABLE OF CONTENTSAngle of Repose/S
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Volume.............................
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GENERAL INFORMATION ON THE INERTMIN
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PROCESSING OF AGGREGATESMuch of the
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100SIEVE ANALYSIS ENVELOPEPercent p
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inchesTYPICAL GRADATION CURVESFOR G
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APRON FEEDERSParticularly suited fo
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APPROXIMATE PER HOUR CAPACITIES OF
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VIBRATING FEEDERS—APPROXIMATE CAP
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LEGENDARY JAW CRUSHERCrushin gFor a
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LEGENDARY JAW CRUSHERS—HORSEPOWER
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VANGUARD JAW CRUSHERSHORSEPOWER REQ
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PRIMARY IMPACT CRUSHERS(New Holland
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ANDREAS-STYLEIMPACT CRUSHERSCrushin
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CONE CRUSHERSCrushin gTrack-Mounted
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KODIAK PLUS ANDLS CONE CRUSHERSCrus
Page 39 and 40: 11. Crusher cone head is properly b
Page 41 and 42: KODIAK 200 PLUS MANGANESECONFIGURAT
Page 43 and 44: ProductSizeKODIAK 300 PLUS CONE CRU
Page 45 and 46: Kodiak 300 PlusMediumChamberwithFee
Page 47 and 48: ProductSizeKODIAK 400 PLUS CONE CRU
Page 49 and 50: Kodiak 400 PlusMediumChamberABCCrus
Page 51 and 52: Kodiak 500 PlusExtra CoarseChamberA
Page 53 and 54: Kodiak 500 PlusFineChamberABCCrushi
Page 55 and 56: KODIAK PLUS SERIES CONE CRUSHER PRO
Page 57 and 58: KODIAK PLUS SERIES CONE CRUSHER PRO
Page 59 and 60: 1200 LS / 1400 LS CONE CRUSHER PROJ
Page 61 and 62: LS SERIES CRUSHER MANGANESECONFIGUR
Page 63 and 64: KPI-JCI 1200LS V-BELT DRIVE DATA -
Page 65 and 66: 1400LSMediumFineChamberCrushin gBow
Page 67 and 68: ROLL CRUSHERSAPPROXIMATE TWIN AND T
Page 69 and 70: TWIN ROLL CRUSHERSRECOMMENDED HPSiz
Page 71 and 72: TRIPLE ROLL CRUSHERSRECOMMENDED HPS
Page 73 and 74: CAPACITY MULTIPLIERS FOR OPEN CIRCU
Page 75 and 76: VERTICAL SHAFT IMPACT CRUSHERCrushi
Page 77 and 78: VERTICAL SHAFT IMPACT CRUSHER—Spe
Page 79 and 80: Typical Limestone inStandard Config
Page 81 and 82: Typical Limestone inStandard Config
Page 83 and 84: VERTICAL SHAFT IMPACT CRUSHERCRUSHI
Page 85 and 86: FAST TRAX ®HiGH FREQUENCY SCREEN P
Page 87 and 88: FAST TRAX ® KODIAK PLUS CONE PLANT
Page 89: GLOBAL TRACK SCREENING PLANTSTracks
Page 93 and 94: GLOBAL TRACK CONVEYORTracksThe GT36
Page 95 and 96: The ideal gradation is seldom, if e
Page 97 and 98: GRADING REQUIREMENTS FOR COARSE AGG
Page 99 and 100: PERCENT PASSING01020304010090807060
Page 101 and 102: FM AND SEThe factor called Fineness
Page 103 and 104: LOG WASHERSPurpose: In the aggregat
Page 105 and 106: COARSE MATERIAL WASHERSPurpose: The
Page 107 and 108: BLADEMILLSPurpose: Similar in desig
Page 109 and 110: FINE MATERIAL WASHINGAND CLASSIFYIN
Page 111 and 112: FINE MATERIAL WASHERSPurpose: Fine
Page 113 and 114: FINE MATERIAL WASHERSRAKING & OVERF
Page 115 and 116: CLASSIFICATION METHODSAPPLIED TO FI
Page 117 and 118: For Solids SG 2.65-2.70 (sand, grav
Page 119 and 120: While a particle is in suspension,
Page 121 and 122: SAND CLASSIFYING TANKSPurpose: Clas
Page 123 and 124: Sand discharge is controlled via a
Page 125 and 126: CLASSIFYING TANK WEIR OVERFLOW RATE
Page 127 and 128: to the percentage settings at each
Page 129 and 130: 1800 SERIESSCREENING/WASHING PLANTS
Page 131 and 132: Application: Several important elem
Page 133 and 134: NOTES:Washin g/Classifyin g131
Page 135 and 136: The Vari-Vibe ® screens are ideal
Page 137 and 138: 2618VM CAPACITY(Modified 6’ x 18
Page 139 and 140: TROUBLESHOOTING GUIDE:HIGH FREQUENC
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NOTES:Screenin g139139
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As material flows over a vibrating
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HORIZONTAL SCREENS are utilized as
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ly producing oval screening motion
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VSMA FACTORS FOR CALCULATING SCREEN
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SCREEN MATRIXECONOMYSLOPE(DEGREES)M
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INCLINE SCREENSSeries 70: All Serie
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22° INCLINE SCREENSThese economy s
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INCLINE SCREENSIncline screens feat
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DUAL SHAFTINCLINED SCREENSIn additi
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HORIZONTAL VIBRATING SCREENSHorizon
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MEDIUM SCALPER SCREENSThe Medium Sc
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MULTI-ANGLE SCREENS20 °20 °20 °1
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COMBO SCREENPATENT PENDINGAdjustabl
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FRACTIONATING RAPPrice increases in
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F1 In 1973, crude oil prices escala
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ago. Current specificationsallow th
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PROCESSING RAP MATERIALHot mix asph
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cost of crushing significantly,sinc
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filler and a portion of thepolymeri
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CONCLUSIONWith each passing year, t
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. Material characteristics can affe
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9°ELEVATION IN FEET12°15°18°CON
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CONICAL STOCKPILE CAPACITYVolumeVol
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V 2 = Volume of Stockpile Segment f
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4. Conveyor WidthThere are a number
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FLOWABILITY—ANGLE OF SURCHARGE—
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HOW TO DETERMINE CONVEYOR BELT SPEE
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Series 13: Portable, standard-duty,
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SUPERSTACKERSTOCKPILE VOLUMESCONVEN
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SUPERSTACKERS — FULL STOCKPILEDim
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HOPPER / FEEDERS• Gravity feed ho
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RAILROAD BALLASTBallast is a relati
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MOTOR WIRING AT STANDARD SPEEDSFrom
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DIMENSIONS, IN INCHES, OFELECTRIC M
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GENERATOR SIZE TO POWER ELECTRICMOT
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VELOCITY OF FLOW IN PIPESVELOCITY O
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FLOW OVER WEIRSSettling Tanks, Clas
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SPRAY NOZZLESFOR VIBRATING SCREENST
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TYPE WF CAPACITY CHART—Nozzle Num
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WEIGHTS AND MEASURES—UNITED STATE
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WEIGHTS AND MEASURES—METRIC (Cont
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APPROXIMATE WEIGHT OF MATERIALSWeig
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APPROXIMATE WEIGHTS IN POUNDS PER C
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AREA AND CIRCUMFERENCE OF CIRCLES (
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THEORETICAL WEIGHTS OF STEEL PLATES
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STEEL WIRE GAUGE DATABirmingham Wir
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SPEED RATIOSSpeed ratios and groups
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APPROX. SAFE LOAD FOR CHAINS AND WI
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Lbs.PerSq.TONS OF MATERIAL REQUIRED
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APPROXIMATE WEIGHT IN POUNDS PER SQ
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DEFINITIONS AND TERMSAdmixtures—S
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DEFINITIONS AND TERMS (Continued)Gr
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DEFINITIONS AND TERMS (Continued)Sa
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NOTES247
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CONTACT INFORMATIONKPI700 West 21st
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