Facts & Figures Book - KPI-JCI

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SPRAY PIPE DESIGNAMOUNT OF WATER REQUIRED TO WASH ROCKAs a guideline use (5 to 10 gallons/minute) per (yard/hour) or for100 pound per cubic foot rock. As a guideline use (3.7 to 7.4 gallons/minute)per (ton/hour). Example: (200 ton/hour) x (3.7 gallons/minute) per (ton/hour) = 740 gallons/minuteNozzle Spray PipeDual Flat Spray PatternStandard Orifice Size 1/4”TOTAL TOTAL GAL. PER GAL. PER GAL. PERPIPES/DECK PIPES NOZZLES SCREEN SCREEN SCREENSCREEN PER PER AT 20 PSI AT 30 PSI AT 40 PSIMODEL TOP CTR BT SCREEN SCREEN 1⁄4” ORIFICE 1 ⁄4” ORIFICE 1 ⁄4” ORIFICE8203-38LP 6 6 5 17 425 3017 3655 42508202-38LP 6 - 5 11 275 1952 2365 27507203-38LP 6 6 5 17 374 2655 3216 37407202-38LP 6 - 5 11 242 1718 2081 24206203-32LP 6 6 5 17 323 2293 2778 32306202-32LP 6 - 5 11 209 1484 1797 20906163-32LP 5 5 4 14 266 1889 2288 26606162-32LP 5 - 4 9 171 1214 1471 17105163-32LP 5 5 4 14 210 1491 1806 21005162-32LP 5 - 4 9 135 959 1161 13505143-32LP 4 4 4 12 180 1278 1548 18005142-32LP 4 - 4 8 120 852 1032 1200STANDARD NOZZLE ORIFICE SIZE 1 ⁄4”20 PSI at Nozzle capacity is 7.1 gallons per minute30 PSI at Nozzle capacity is 8.6 gallons perminute40 PSI at Nozzle capacity is 10 gallons per minute8’ Spray Pipe has 25 Nozzles per pipe7’ Spray Pipe has 22 Nozzles per pipe6’ Spray Pipe has 19 Nozzles per pipe5’ Spray Pipe has 15 Nozzles per pipeSPLASH SPRAY PIPESSplash Spray PipeSingle Flat Splash Pattern3/16” Diameter Holes on 2” Centers214Approximately the same capacity asNozzle Spray Pipes Shown above.
SPRAY NOZZLESFOR VIBRATING SCREENSThe introduction of water under pressure over the vibratingscreens often greatly improves screening efficiency as well asaids in the removal of deleterious materials on the individualaggregate particles. We utilize Type WF Flat Spray Nozzlesover the screens to produce a uniform, flat spray pattern withouthard edges at pressures of 5 psi and up. Tapered edges of thespray pattern permits pattern overlap with even distribution ofthe spray. The impact of spray is generally greater with narrowerspray angles, assuming the same flow rate.AVAILABLE SPRAY ANGLESNozzle Size0° — All sizes15° — All sizes thru WF 15025° — All sizes thru WF 15040° — All sizes thru WF 15050° — All sizes thru WR 20065° — All sizes80° — All sizes90° — All sizes thru WF 250215
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Kolberg-Pioneer, Inc.Johnson Crushe
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FORWARDAggregate production is base
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4TABLE OF CONTENTSAngle of Repose/S
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Volume.............................
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GENERAL INFORMATION ON THE INERTMIN
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PROCESSING OF AGGREGATESMuch of the
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100SIEVE ANALYSIS ENVELOPEPercent p
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inchesTYPICAL GRADATION CURVESFOR G
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APRON FEEDERSParticularly suited fo
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APPROXIMATE PER HOUR CAPACITIES OF
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VIBRATING FEEDERS—APPROXIMATE CAP
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LEGENDARY JAW CRUSHERCrushin gFor a
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LEGENDARY JAW CRUSHERS—HORSEPOWER
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VANGUARD JAW CRUSHERSHORSEPOWER REQ
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PRIMARY IMPACT CRUSHERS(New Holland
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ANDREAS-STYLEIMPACT CRUSHERSCrushin
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CONE CRUSHERSCrushin gTrack-Mounted
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KODIAK PLUS ANDLS CONE CRUSHERSCrus
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11. Crusher cone head is properly b
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KODIAK 200 PLUS MANGANESECONFIGURAT
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ProductSizeKODIAK 300 PLUS CONE CRU
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Kodiak 300 PlusMediumChamberwithFee
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ProductSizeKODIAK 400 PLUS CONE CRU
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Kodiak 400 PlusMediumChamberABCCrus
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Kodiak 500 PlusExtra CoarseChamberA
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Kodiak 500 PlusFineChamberABCCrushi
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KODIAK PLUS SERIES CONE CRUSHER PRO
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KODIAK PLUS SERIES CONE CRUSHER PRO
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1200 LS / 1400 LS CONE CRUSHER PROJ
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LS SERIES CRUSHER MANGANESECONFIGUR
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KPI-JCI 1200LS V-BELT DRIVE DATA -
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1400LSMediumFineChamberCrushin gBow
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ROLL CRUSHERSAPPROXIMATE TWIN AND T
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TWIN ROLL CRUSHERSRECOMMENDED HPSiz
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TRIPLE ROLL CRUSHERSRECOMMENDED HPS
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CAPACITY MULTIPLIERS FOR OPEN CIRCU
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VERTICAL SHAFT IMPACT CRUSHERCrushi
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VERTICAL SHAFT IMPACT CRUSHER—Spe
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Typical Limestone inStandard Config
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Typical Limestone inStandard Config
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VERTICAL SHAFT IMPACT CRUSHERCRUSHI
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FAST TRAX ®HiGH FREQUENCY SCREEN P
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FAST TRAX ® KODIAK PLUS CONE PLANT
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GLOBAL TRACK SCREENING PLANTSTracks
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GLOBAL TRACK JAW PLANTSTracksThe GT
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GLOBAL TRACK CONVEYORTracksThe GT36
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The ideal gradation is seldom, if e
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GRADING REQUIREMENTS FOR COARSE AGG
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PERCENT PASSING01020304010090807060
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FM AND SEThe factor called Fineness
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LOG WASHERSPurpose: In the aggregat
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COARSE MATERIAL WASHERSPurpose: The
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BLADEMILLSPurpose: Similar in desig
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FINE MATERIAL WASHINGAND CLASSIFYIN
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FINE MATERIAL WASHERSPurpose: Fine
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FINE MATERIAL WASHERSRAKING & OVERF
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CLASSIFICATION METHODSAPPLIED TO FI
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For Solids SG 2.65-2.70 (sand, grav
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While a particle is in suspension,
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SAND CLASSIFYING TANKSPurpose: Clas
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Sand discharge is controlled via a
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CLASSIFYING TANK WEIR OVERFLOW RATE
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to the percentage settings at each
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1800 SERIESSCREENING/WASHING PLANTS
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Application: Several important elem
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NOTES:Washin g/Classifyin g131
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The Vari-Vibe ® screens are ideal
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2618VM CAPACITY(Modified 6’ x 18
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TROUBLESHOOTING GUIDE:HIGH FREQUENC
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NOTES:Screenin g139139
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As material flows over a vibrating
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HORIZONTAL SCREENS are utilized as
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ly producing oval screening motion
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VSMA FACTORS FOR CALCULATING SCREEN
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SCREEN MATRIXECONOMYSLOPE(DEGREES)M
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INCLINE SCREENSSeries 70: All Serie
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22° INCLINE SCREENSThese economy s
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INCLINE SCREENSIncline screens feat
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DUAL SHAFTINCLINED SCREENSIn additi
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HORIZONTAL VIBRATING SCREENSHorizon
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MEDIUM SCALPER SCREENSThe Medium Sc
Page 165 and 166: MULTI-ANGLE SCREENS20 °20 °20 °1
Page 167 and 168: COMBO SCREENPATENT PENDINGAdjustabl
Page 169 and 170: FRACTIONATING RAPPrice increases in
Page 171 and 172: F1 In 1973, crude oil prices escala
Page 173 and 174: ago. Current specificationsallow th
Page 175 and 176: PROCESSING RAP MATERIALHot mix asph
Page 177 and 178: cost of crushing significantly,sinc
Page 179 and 180: filler and a portion of thepolymeri
Page 181 and 182: CONCLUSIONWith each passing year, t
Page 183 and 184: . Material characteristics can affe
Page 185 and 186: 9°ELEVATION IN FEET12°15°18°CON
Page 187 and 188: CONICAL STOCKPILE CAPACITYVolumeVol
Page 189 and 190: V 2 = Volume of Stockpile Segment f
Page 191 and 192: 4. Conveyor WidthThere are a number
Page 193 and 194: FLOWABILITY—ANGLE OF SURCHARGE—
Page 195 and 196: HOW TO DETERMINE CONVEYOR BELT SPEE
Page 197 and 198: Series 13: Portable, standard-duty,
Page 199 and 200: SUPERSTACKERSTOCKPILE VOLUMESCONVEN
Page 201 and 202: SUPERSTACKERS — FULL STOCKPILEDim
Page 203 and 204: HOPPER / FEEDERS• Gravity feed ho
Page 205 and 206: RAILROAD BALLASTBallast is a relati
Page 207 and 208: MOTOR WIRING AT STANDARD SPEEDSFrom
Page 209 and 210: DIMENSIONS, IN INCHES, OFELECTRIC M
Page 211 and 212: GENERATOR SIZE TO POWER ELECTRICMOT
Page 213 and 214: VELOCITY OF FLOW IN PIPESVELOCITY O
Page 215: FLOW OVER WEIRSSettling Tanks, Clas
Page 219 and 220: TYPE WF CAPACITY CHART—Nozzle Num
Page 221 and 222: WEIGHTS AND MEASURES—UNITED STATE
Page 223 and 224: WEIGHTS AND MEASURES—METRIC (Cont
Page 225 and 226: APPROXIMATE WEIGHT OF MATERIALSWeig
Page 227 and 228: APPROXIMATE WEIGHTS IN POUNDS PER C
Page 229 and 230: AREA AND CIRCUMFERENCE OF CIRCLES (
Page 231 and 232: THEORETICAL WEIGHTS OF STEEL PLATES
Page 233 and 234: STEEL WIRE GAUGE DATABirmingham Wir
Page 235 and 236: SPEED RATIOSSpeed ratios and groups
Page 237 and 238: APPROX. SAFE LOAD FOR CHAINS AND WI
Page 239 and 240: Lbs.PerSq.TONS OF MATERIAL REQUIRED
Page 241 and 242: APPROXIMATE WEIGHT IN POUNDS PER SQ
Page 243 and 244: DEFINITIONS AND TERMSAdmixtures—S
Page 245 and 246: DEFINITIONS AND TERMS (Continued)Gr
Page 247 and 248: DEFINITIONS AND TERMS (Continued)Sa
Page 249 and 250: NOTES247
Page 251 and 252: CONTACT INFORMATIONKPI700 West 21st
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