Facts & Figures Book - KPI-JCI

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HEAVY SCALPER SCREENSThe Heavy Scalper Screens are designed for heavy-dutyscalping applications by implementing the lowest frequencyand most aggressive stroke length in the family ofHorizontal Screens. Heavy scalper screens also featurethe heaviest-duty construction that can accept up to 18”feed sizes and 24” in the extra-heavy step deck model.PATENT PENDINGScreenin gAdjustable stroke length* (Amplitude) min 3 ⁄4” to max 7 ⁄8”(Stroke reduced by removing weight plugs)Adjustable stroke angle (Timing angle)30 to 60 degreesOperating speed range*575-775 rpmMaximum feed size* 18”Maximum top deck opening* All model screens = 6”Screen size: 5142-32HS & 5143-32HS5162-32HS & 5163-32HS6162-38HS & 6163-38HS6202-38HS & 6203-38HS7202-38HS8202-38HSEXTRA-HEAVY SCALPER SCREENSThe Extra-Heavy Scalper Screens are also available witha stepped grizzly bar top deck designed to handle up to24” feed size.Screen size: 5142-32XH5162-32XH6162-38XH6202-38XH7202-38XH8202-38XH162
MULTI-ANGLE SCREENS20 °20 °20 °10 °10 °10 °0 °0 °0 °PATENT PENDINGCombo ® Screens combine the advantages of both aninclined screen and a horizontal screen. The screen isequipped with incline panel sections that begin with a20-degree section, flatten to a 10-degree section, and theremaining deck area is at zero degrees.By installing sloped sections at the feed end, materialbed depth is reduced since gravity will increase the travelspeed of the material. This reduced bed depth minimizesspillover, and enables fine particles to “stratify” throughthe coarser particles and onto the screening surfacemuch faster, where it can then find more opportunitiesto be passed through screen openings. This design alsoenables fines to be introduced to the bottom deck faster,which increases the bottom deck screening capacity, orbottom deck factor used in the VSMA screen calculation.They have also designed a punch plate section into thefeed plate itself, thereby increasing the total screeningarea of the top deck by an additional 10%. This punchplate will remove a high percentage of fine particlesbefore they are even introduced to the actual screen deck,thereby increasing production volumes.The coarse “near” size and “over” size particles that are notinitially separated on the middle and top decks graduallyslow down as the deck panels flatten out to the horizontalsection towards the discharge end of the screen. Thismaterial’s reduced travel speed, combined with the optimumangle of trajectory in relationship to the screenopening, provides a high screening efficiency upon whichoval motion horizontal screens have built their reputation.Screenin g163
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Kolberg-Pioneer, Inc.Johnson Crushe
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FORWARDAggregate production is base
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4TABLE OF CONTENTSAngle of Repose/S
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Volume.............................
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GENERAL INFORMATION ON THE INERTMIN
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PROCESSING OF AGGREGATESMuch of the
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100SIEVE ANALYSIS ENVELOPEPercent p
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inchesTYPICAL GRADATION CURVESFOR G
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APRON FEEDERSParticularly suited fo
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APPROXIMATE PER HOUR CAPACITIES OF
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VIBRATING FEEDERS—APPROXIMATE CAP
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LEGENDARY JAW CRUSHERCrushin gFor a
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LEGENDARY JAW CRUSHERS—HORSEPOWER
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VANGUARD JAW CRUSHERSHORSEPOWER REQ
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PRIMARY IMPACT CRUSHERS(New Holland
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ANDREAS-STYLEIMPACT CRUSHERSCrushin
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CONE CRUSHERSCrushin gTrack-Mounted
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KODIAK PLUS ANDLS CONE CRUSHERSCrus
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11. Crusher cone head is properly b
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KODIAK 200 PLUS MANGANESECONFIGURAT
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ProductSizeKODIAK 300 PLUS CONE CRU
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Kodiak 300 PlusMediumChamberwithFee
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ProductSizeKODIAK 400 PLUS CONE CRU
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Kodiak 400 PlusMediumChamberABCCrus
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Kodiak 500 PlusExtra CoarseChamberA
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Kodiak 500 PlusFineChamberABCCrushi
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KODIAK PLUS SERIES CONE CRUSHER PRO
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KODIAK PLUS SERIES CONE CRUSHER PRO
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1200 LS / 1400 LS CONE CRUSHER PROJ
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LS SERIES CRUSHER MANGANESECONFIGUR
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KPI-JCI 1200LS V-BELT DRIVE DATA -
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1400LSMediumFineChamberCrushin gBow
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ROLL CRUSHERSAPPROXIMATE TWIN AND T
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TWIN ROLL CRUSHERSRECOMMENDED HPSiz
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TRIPLE ROLL CRUSHERSRECOMMENDED HPS
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CAPACITY MULTIPLIERS FOR OPEN CIRCU
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VERTICAL SHAFT IMPACT CRUSHERCrushi
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VERTICAL SHAFT IMPACT CRUSHER—Spe
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Typical Limestone inStandard Config
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Typical Limestone inStandard Config
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VERTICAL SHAFT IMPACT CRUSHERCRUSHI
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FAST TRAX ®HiGH FREQUENCY SCREEN P
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FAST TRAX ® KODIAK PLUS CONE PLANT
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GLOBAL TRACK SCREENING PLANTSTracks
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GLOBAL TRACK JAW PLANTSTracksThe GT
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GLOBAL TRACK CONVEYORTracksThe GT36
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The ideal gradation is seldom, if e
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GRADING REQUIREMENTS FOR COARSE AGG
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PERCENT PASSING01020304010090807060
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FM AND SEThe factor called Fineness
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LOG WASHERSPurpose: In the aggregat
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COARSE MATERIAL WASHERSPurpose: The
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BLADEMILLSPurpose: Similar in desig
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FINE MATERIAL WASHINGAND CLASSIFYIN
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FINE MATERIAL WASHERSPurpose: Fine
Page 113 and 114: FINE MATERIAL WASHERSRAKING & OVERF
Page 115 and 116: CLASSIFICATION METHODSAPPLIED TO FI
Page 117 and 118: For Solids SG 2.65-2.70 (sand, grav
Page 119 and 120: While a particle is in suspension,
Page 121 and 122: SAND CLASSIFYING TANKSPurpose: Clas
Page 123 and 124: Sand discharge is controlled via a
Page 125 and 126: CLASSIFYING TANK WEIR OVERFLOW RATE
Page 127 and 128: to the percentage settings at each
Page 129 and 130: 1800 SERIESSCREENING/WASHING PLANTS
Page 131 and 132: Application: Several important elem
Page 133 and 134: NOTES:Washin g/Classifyin g131
Page 135 and 136: The Vari-Vibe ® screens are ideal
Page 137 and 138: 2618VM CAPACITY(Modified 6’ x 18
Page 139 and 140: TROUBLESHOOTING GUIDE:HIGH FREQUENC
Page 141 and 142: NOTES:Screenin g139139
Page 143 and 144: As material flows over a vibrating
Page 145 and 146: HORIZONTAL SCREENS are utilized as
Page 147 and 148: ly producing oval screening motion
Page 149 and 150: VSMA FACTORS FOR CALCULATING SCREEN
Page 151 and 152: SCREEN MATRIXECONOMYSLOPE(DEGREES)M
Page 153 and 154: INCLINE SCREENSSeries 70: All Serie
Page 155 and 156: 22° INCLINE SCREENSThese economy s
Page 157 and 158: INCLINE SCREENSIncline screens feat
Page 159 and 160: DUAL SHAFTINCLINED SCREENSIn additi
Page 161 and 162: HORIZONTAL VIBRATING SCREENSHorizon
Page 163: MEDIUM SCALPER SCREENSThe Medium Sc
Page 167 and 168: COMBO SCREENPATENT PENDINGAdjustabl
Page 169 and 170: FRACTIONATING RAPPrice increases in
Page 171 and 172: F1 In 1973, crude oil prices escala
Page 173 and 174: ago. Current specificationsallow th
Page 175 and 176: PROCESSING RAP MATERIALHot mix asph
Page 177 and 178: cost of crushing significantly,sinc
Page 179 and 180: filler and a portion of thepolymeri
Page 181 and 182: CONCLUSIONWith each passing year, t
Page 183 and 184: . Material characteristics can affe
Page 185 and 186: 9°ELEVATION IN FEET12°15°18°CON
Page 187 and 188: CONICAL STOCKPILE CAPACITYVolumeVol
Page 189 and 190: V 2 = Volume of Stockpile Segment f
Page 191 and 192: 4. Conveyor WidthThere are a number
Page 193 and 194: FLOWABILITY—ANGLE OF SURCHARGE—
Page 195 and 196: HOW TO DETERMINE CONVEYOR BELT SPEE
Page 197 and 198: Series 13: Portable, standard-duty,
Page 199 and 200: SUPERSTACKERSTOCKPILE VOLUMESCONVEN
Page 201 and 202: SUPERSTACKERS — FULL STOCKPILEDim
Page 203 and 204: HOPPER / FEEDERS• Gravity feed ho
Page 205 and 206: RAILROAD BALLASTBallast is a relati
Page 207 and 208: MOTOR WIRING AT STANDARD SPEEDSFrom
Page 209 and 210: DIMENSIONS, IN INCHES, OFELECTRIC M
Page 211 and 212: GENERATOR SIZE TO POWER ELECTRICMOT
Page 213 and 214: VELOCITY OF FLOW IN PIPESVELOCITY O
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FLOW OVER WEIRSSettling Tanks, Clas
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SPRAY NOZZLESFOR VIBRATING SCREENST
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TYPE WF CAPACITY CHART—Nozzle Num
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WEIGHTS AND MEASURES—UNITED STATE
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WEIGHTS AND MEASURES—METRIC (Cont
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APPROXIMATE WEIGHT OF MATERIALSWeig
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APPROXIMATE WEIGHTS IN POUNDS PER C
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AREA AND CIRCUMFERENCE OF CIRCLES (
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THEORETICAL WEIGHTS OF STEEL PLATES
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STEEL WIRE GAUGE DATABirmingham Wir
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SPEED RATIOSSpeed ratios and groups
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APPROX. SAFE LOAD FOR CHAINS AND WI
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Lbs.PerSq.TONS OF MATERIAL REQUIRED
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APPROXIMATE WEIGHT IN POUNDS PER SQ
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DEFINITIONS AND TERMSAdmixtures—S
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DEFINITIONS AND TERMS (Continued)Gr
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DEFINITIONS AND TERMS (Continued)Sa
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NOTES247
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CONTACT INFORMATIONKPI700 West 21st
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