Facts & Figures Book - KPI-JCI

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Crushin gVANGUARD JAW CRUSHERToday’s hard rock producer requires more out of a jawcrusher. The producer requires massive crushing energyand hydraulic closed-side-setting adjustment to increaseproductivity and reduce downtime. Used most commonlyas a primary crusher — but also as a secondary in someapplications — these compression crushers are designedto accept all manner of materials including hard rock,gravels and recycle pavements, as well as constructionand demolition debris.26Vanguard Plus Jaw Crusher Animationhttp://youtu.be/DIwR7BZAnpg
VANGUARD JAW CRUSHERSHORSEPOWER REQUIRED AND APPROXIMATE CAPACITIES IN TPHSIZEHPRequired(Minimum)Elect Diesel RPMAPPROXIMATE CAPACITIES AT PEAK TO PEAK CLOSED SIDE SETTINGS (IN TPH)*3 ⁄4” 1” 11 ⁄ 4” 11 ⁄2” 2” 21 ⁄2” 3” 31 ⁄2” 4” 5” 6” 7” 8”9” 10” 11” 12”19 25 32 38 51 64 76 89 102 127 152 178 203 228 254 279 304mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm2640 125 160 285133-175150-200171-225190-250228-3002650 150 190 260157-206179-235200-264223-294268-3533055 200 250 250252-331285-375317-418382-503447-589502-6603144 150 190 260201-265228-300254-334304-400354-466405-533**3165 200 250 250252-331290-381353-465436-574504-663580-764657-865**3352 200 250 225302-398342-450395-520460-605525-6914450 250 310 225NOTE: *Based on material weighing 2,700 lbs. per cubic yard. Capacity may vary with the material characteristics.**Larger settings may be obtained with other than standard toggle plate…consult Factory.402-529467-615545-718621-818698-919775-1020Crushin g27
Page 2 and 3: Kolberg-Pioneer, Inc.Johnson Crushe
Page 4 and 5: FORWARDAggregate production is base
Page 6 and 7: 4TABLE OF CONTENTSAngle of Repose/S
Page 8 and 9: Volume.............................
Page 10 and 11: GENERAL INFORMATION ON THE INERTMIN
Page 12 and 13: PROCESSING OF AGGREGATESMuch of the
Page 14 and 15: 100SIEVE ANALYSIS ENVELOPEPercent p
Page 16 and 17: inchesTYPICAL GRADATION CURVESFOR G
Page 18 and 19: APRON FEEDERSParticularly suited fo
Page 20 and 21: APPROXIMATE PER HOUR CAPACITIES OF
Page 22 and 23: VIBRATING FEEDERS—APPROXIMATE CAP
Page 25 and 26: LEGENDARY JAW CRUSHERCrushin gFor a
Page 27: LEGENDARY JAW CRUSHERS—HORSEPOWER
Page 31 and 32: PRIMARY IMPACT CRUSHERS(New Holland
Page 33 and 34: ANDREAS-STYLEIMPACT CRUSHERSCrushin
Page 35 and 36: CONE CRUSHERSCrushin gTrack-Mounted
Page 37 and 38: KODIAK PLUS ANDLS CONE CRUSHERSCrus
Page 39 and 40: 11. Crusher cone head is properly b
Page 41 and 42: KODIAK 200 PLUS MANGANESECONFIGURAT
Page 43 and 44: ProductSizeKODIAK 300 PLUS CONE CRU
Page 45 and 46: Kodiak 300 PlusMediumChamberwithFee
Page 47 and 48: ProductSizeKODIAK 400 PLUS CONE CRU
Page 49 and 50: Kodiak 400 PlusMediumChamberABCCrus
Page 51 and 52: Kodiak 500 PlusExtra CoarseChamberA
Page 53 and 54: Kodiak 500 PlusFineChamberABCCrushi
Page 55 and 56: KODIAK PLUS SERIES CONE CRUSHER PRO
Page 57 and 58: KODIAK PLUS SERIES CONE CRUSHER PRO
Page 59 and 60: 1200 LS / 1400 LS CONE CRUSHER PROJ
Page 61 and 62: LS SERIES CRUSHER MANGANESECONFIGUR
Page 63 and 64: KPI-JCI 1200LS V-BELT DRIVE DATA -
Page 65 and 66: 1400LSMediumFineChamberCrushin gBow
Page 67 and 68: ROLL CRUSHERSAPPROXIMATE TWIN AND T
Page 69 and 70: TWIN ROLL CRUSHERSRECOMMENDED HPSiz
Page 71 and 72: TRIPLE ROLL CRUSHERSRECOMMENDED HPS
Page 73 and 74: CAPACITY MULTIPLIERS FOR OPEN CIRCU
Page 75 and 76: VERTICAL SHAFT IMPACT CRUSHERCrushi
Page 77 and 78: VERTICAL SHAFT IMPACT CRUSHER—Spe
Page 79 and 80:
Typical Limestone inStandard Config
Page 81 and 82:
Typical Limestone inStandard Config
Page 83 and 84:
VERTICAL SHAFT IMPACT CRUSHERCRUSHI
Page 85 and 86:
FAST TRAX ®HiGH FREQUENCY SCREEN P
Page 87 and 88:
FAST TRAX ® KODIAK PLUS CONE PLANT
Page 89 and 90:
GLOBAL TRACK SCREENING PLANTSTracks
Page 91 and 92:
GLOBAL TRACK JAW PLANTSTracksThe GT
Page 93 and 94:
GLOBAL TRACK CONVEYORTracksThe GT36
Page 95 and 96:
The ideal gradation is seldom, if e
Page 97 and 98:
GRADING REQUIREMENTS FOR COARSE AGG
Page 99 and 100:
PERCENT PASSING01020304010090807060
Page 101 and 102:
FM AND SEThe factor called Fineness
Page 103 and 104:
LOG WASHERSPurpose: In the aggregat
Page 105 and 106:
COARSE MATERIAL WASHERSPurpose: The
Page 107 and 108:
BLADEMILLSPurpose: Similar in desig
Page 109 and 110:
FINE MATERIAL WASHINGAND CLASSIFYIN
Page 111 and 112:
FINE MATERIAL WASHERSPurpose: Fine
Page 113 and 114:
FINE MATERIAL WASHERSRAKING & OVERF
Page 115 and 116:
CLASSIFICATION METHODSAPPLIED TO FI
Page 117 and 118:
For Solids SG 2.65-2.70 (sand, grav
Page 119 and 120:
While a particle is in suspension,
Page 121 and 122:
SAND CLASSIFYING TANKSPurpose: Clas
Page 123 and 124:
Sand discharge is controlled via a
Page 125 and 126:
CLASSIFYING TANK WEIR OVERFLOW RATE
Page 127 and 128:
to the percentage settings at each
Page 129 and 130:
1800 SERIESSCREENING/WASHING PLANTS
Page 131 and 132:
Application: Several important elem
Page 133 and 134:
NOTES:Washin g/Classifyin g131
Page 135 and 136:
The Vari-Vibe ® screens are ideal
Page 137 and 138:
2618VM CAPACITY(Modified 6’ x 18
Page 139 and 140:
TROUBLESHOOTING GUIDE:HIGH FREQUENC
Page 141 and 142:
NOTES:Screenin g139139
Page 143 and 144:
As material flows over a vibrating
Page 145 and 146:
HORIZONTAL SCREENS are utilized as
Page 147 and 148:
ly producing oval screening motion
Page 149 and 150:
VSMA FACTORS FOR CALCULATING SCREEN
Page 151 and 152:
SCREEN MATRIXECONOMYSLOPE(DEGREES)M
Page 153 and 154:
INCLINE SCREENSSeries 70: All Serie
Page 155 and 156:
22° INCLINE SCREENSThese economy s
Page 157 and 158:
INCLINE SCREENSIncline screens feat
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DUAL SHAFTINCLINED SCREENSIn additi
Page 161 and 162:
HORIZONTAL VIBRATING SCREENSHorizon
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MEDIUM SCALPER SCREENSThe Medium Sc
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MULTI-ANGLE SCREENS20 °20 °20 °1
Page 167 and 168:
COMBO SCREENPATENT PENDINGAdjustabl
Page 169 and 170:
FRACTIONATING RAPPrice increases in
Page 171 and 172:
F1 In 1973, crude oil prices escala
Page 173 and 174:
ago. Current specificationsallow th
Page 175 and 176:
PROCESSING RAP MATERIALHot mix asph
Page 177 and 178:
cost of crushing significantly,sinc
Page 179 and 180:
filler and a portion of thepolymeri
Page 181 and 182:
CONCLUSIONWith each passing year, t
Page 183 and 184:
. Material characteristics can affe
Page 185 and 186:
9°ELEVATION IN FEET12°15°18°CON
Page 187 and 188:
CONICAL STOCKPILE CAPACITYVolumeVol
Page 189 and 190:
V 2 = Volume of Stockpile Segment f
Page 191 and 192:
4. Conveyor WidthThere are a number
Page 193 and 194:
FLOWABILITY—ANGLE OF SURCHARGE—
Page 195 and 196:
HOW TO DETERMINE CONVEYOR BELT SPEE
Page 197 and 198:
Series 13: Portable, standard-duty,
Page 199 and 200:
SUPERSTACKERSTOCKPILE VOLUMESCONVEN
Page 201 and 202:
SUPERSTACKERS — FULL STOCKPILEDim
Page 203 and 204:
HOPPER / FEEDERS• Gravity feed ho
Page 205 and 206:
RAILROAD BALLASTBallast is a relati
Page 207 and 208:
MOTOR WIRING AT STANDARD SPEEDSFrom
Page 209 and 210:
DIMENSIONS, IN INCHES, OFELECTRIC M
Page 211 and 212:
GENERATOR SIZE TO POWER ELECTRICMOT
Page 213 and 214:
VELOCITY OF FLOW IN PIPESVELOCITY O
Page 215 and 216:
FLOW OVER WEIRSSettling Tanks, Clas
Page 217 and 218:
SPRAY NOZZLESFOR VIBRATING SCREENST
Page 219 and 220:
TYPE WF CAPACITY CHART—Nozzle Num
Page 221 and 222:
WEIGHTS AND MEASURES—UNITED STATE
Page 223 and 224:
WEIGHTS AND MEASURES—METRIC (Cont
Page 225 and 226:
APPROXIMATE WEIGHT OF MATERIALSWeig
Page 227 and 228:
APPROXIMATE WEIGHTS IN POUNDS PER C
Page 229 and 230:
AREA AND CIRCUMFERENCE OF CIRCLES (
Page 231 and 232:
THEORETICAL WEIGHTS OF STEEL PLATES
Page 233 and 234:
STEEL WIRE GAUGE DATABirmingham Wir
Page 235 and 236:
SPEED RATIOSSpeed ratios and groups
Page 237 and 238:
APPROX. SAFE LOAD FOR CHAINS AND WI
Page 239 and 240:
Lbs.PerSq.TONS OF MATERIAL REQUIRED
Page 241 and 242:
APPROXIMATE WEIGHT IN POUNDS PER SQ
Page 243 and 244:
DEFINITIONS AND TERMSAdmixtures—S
Page 245 and 246:
DEFINITIONS AND TERMS (Continued)Gr
Page 247 and 248:
DEFINITIONS AND TERMS (Continued)Sa
Page 249 and 250:
NOTES247
Page 251 and 252:
CONTACT INFORMATIONKPI700 West 21st
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