Facts & Figures Book - KPI-JCI

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Screenin gSCREEN MATRIX150MAXIMUM MAXIMUM MAXIMUMFINE STANDARD LIGHT MEDIUM HEAVY MATERIAL OPENING SPEED STROKE SLOPEMODEL SCREENING SCREENING SCALPING SCALPING SCALPING SIZE (IN. )a SIZE (IN.) RPMb (INCHES) (DEGREES) ECONOMYKOLBERGSCREENS71 StandardInclined X X 5 2.5 1100-1500 1/4 10-15 $72 DesanderInclined X X 5 2.5 1100-1300 3/16 25-35 $72 GrizzlyInclined X 10 3c 1000-1200 5/16 10-15 $PIONEERSCREENSHighInclined X X 6 3 950-1050 3/16 18-22 $$StandardInclined X X X 12 4 850-950 3/8 10d $$MesabiStandardDuty X X X 24 6c 950-1000 3/8e 10-12 $$$MesabiHeavyDuty X X X 36 7c 900 3/8e 10-15 $$$a - controlled feed drop height required,
INCLINE SCREENSSeries 70: All Series 70 screens are two bearing inclinedscreens and include base frame with C spring suspensionand electric motor drives. These screens are a mediumlight-duty screen and typically are used to size materialdown to #4 mesh and up to 3” maximum. They are availablein a range of sizes from 2’ x 4’ to 5’ x 12’.Series 71 is a “Conventional Screen” and is available insingle, double- or triple-deck configurations. Each deckhas side-tensioned cloth. They operate at an incline ofapproximately 15°.SINGLE DECKModel Size Speed (RPM) Motor71-1D244 24” x 4’ 15-1700 2 HP71-1D366 36” x 6’ 14-1600 3 HP71-1D368 36” x 8’ 14-1600 3 HP71-1D486 48” x 6’ 14-1600 3 HP71-1D488 48” x 8’ 13-1500 5 HP71-1D4810 48” x 10’ 13-1500 5 HP71-1D4812 48” x 10’ 13-1500 7-1/2 HP71-1D6010 60” x 10’ 13-1500 5 HP71-1D6012 60” x 12’ 13-1500 7-1/2 HP71-1D6014 60” x 14’ 11-1300 10 HPDOUBLE DECKModel Size Speed (RPM) Motor71-2D366 36” x 6’ 14-1600 3 HP71-2D486 48” x 6’ 13-1500 5 HP71-2D488 48” x 8’ 13-1500 7-1/2 HP151Screenin g
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Kolberg-Pioneer, Inc.Johnson Crushe
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FORWARDAggregate production is base
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4TABLE OF CONTENTSAngle of Repose/S
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Volume.............................
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GENERAL INFORMATION ON THE INERTMIN
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PROCESSING OF AGGREGATESMuch of the
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100SIEVE ANALYSIS ENVELOPEPercent p
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inchesTYPICAL GRADATION CURVESFOR G
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APRON FEEDERSParticularly suited fo
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APPROXIMATE PER HOUR CAPACITIES OF
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VIBRATING FEEDERS—APPROXIMATE CAP
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LEGENDARY JAW CRUSHERCrushin gFor a
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LEGENDARY JAW CRUSHERS—HORSEPOWER
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VANGUARD JAW CRUSHERSHORSEPOWER REQ
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PRIMARY IMPACT CRUSHERS(New Holland
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ANDREAS-STYLEIMPACT CRUSHERSCrushin
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CONE CRUSHERSCrushin gTrack-Mounted
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KODIAK PLUS ANDLS CONE CRUSHERSCrus
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11. Crusher cone head is properly b
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KODIAK 200 PLUS MANGANESECONFIGURAT
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ProductSizeKODIAK 300 PLUS CONE CRU
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Kodiak 300 PlusMediumChamberwithFee
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ProductSizeKODIAK 400 PLUS CONE CRU
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Kodiak 400 PlusMediumChamberABCCrus
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Kodiak 500 PlusExtra CoarseChamberA
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Kodiak 500 PlusFineChamberABCCrushi
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KODIAK PLUS SERIES CONE CRUSHER PRO
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KODIAK PLUS SERIES CONE CRUSHER PRO
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1200 LS / 1400 LS CONE CRUSHER PROJ
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LS SERIES CRUSHER MANGANESECONFIGUR
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KPI-JCI 1200LS V-BELT DRIVE DATA -
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1400LSMediumFineChamberCrushin gBow
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ROLL CRUSHERSAPPROXIMATE TWIN AND T
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TWIN ROLL CRUSHERSRECOMMENDED HPSiz
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TRIPLE ROLL CRUSHERSRECOMMENDED HPS
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CAPACITY MULTIPLIERS FOR OPEN CIRCU
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VERTICAL SHAFT IMPACT CRUSHERCrushi
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VERTICAL SHAFT IMPACT CRUSHER—Spe
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Typical Limestone inStandard Config
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Typical Limestone inStandard Config
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VERTICAL SHAFT IMPACT CRUSHERCRUSHI
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FAST TRAX ®HiGH FREQUENCY SCREEN P
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FAST TRAX ® KODIAK PLUS CONE PLANT
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GLOBAL TRACK SCREENING PLANTSTracks
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GLOBAL TRACK JAW PLANTSTracksThe GT
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GLOBAL TRACK CONVEYORTracksThe GT36
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The ideal gradation is seldom, if e
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GRADING REQUIREMENTS FOR COARSE AGG
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PERCENT PASSING01020304010090807060
Page 101 and 102: FM AND SEThe factor called Fineness
Page 103 and 104: LOG WASHERSPurpose: In the aggregat
Page 105 and 106: COARSE MATERIAL WASHERSPurpose: The
Page 107 and 108: BLADEMILLSPurpose: Similar in desig
Page 109 and 110: FINE MATERIAL WASHINGAND CLASSIFYIN
Page 111 and 112: FINE MATERIAL WASHERSPurpose: Fine
Page 113 and 114: FINE MATERIAL WASHERSRAKING & OVERF
Page 115 and 116: CLASSIFICATION METHODSAPPLIED TO FI
Page 117 and 118: For Solids SG 2.65-2.70 (sand, grav
Page 119 and 120: While a particle is in suspension,
Page 121 and 122: SAND CLASSIFYING TANKSPurpose: Clas
Page 123 and 124: Sand discharge is controlled via a
Page 125 and 126: CLASSIFYING TANK WEIR OVERFLOW RATE
Page 127 and 128: to the percentage settings at each
Page 129 and 130: 1800 SERIESSCREENING/WASHING PLANTS
Page 131 and 132: Application: Several important elem
Page 133 and 134: NOTES:Washin g/Classifyin g131
Page 135 and 136: The Vari-Vibe ® screens are ideal
Page 137 and 138: 2618VM CAPACITY(Modified 6’ x 18
Page 139 and 140: TROUBLESHOOTING GUIDE:HIGH FREQUENC
Page 141 and 142: NOTES:Screenin g139139
Page 143 and 144: As material flows over a vibrating
Page 145 and 146: HORIZONTAL SCREENS are utilized as
Page 147 and 148: ly producing oval screening motion
Page 149 and 150: VSMA FACTORS FOR CALCULATING SCREEN
Page 151: SCREEN MATRIXECONOMYSLOPE(DEGREES)M
Page 155 and 156: 22° INCLINE SCREENSThese economy s
Page 157 and 158: INCLINE SCREENSIncline screens feat
Page 159 and 160: DUAL SHAFTINCLINED SCREENSIn additi
Page 161 and 162: HORIZONTAL VIBRATING SCREENSHorizon
Page 163 and 164: MEDIUM SCALPER SCREENSThe Medium Sc
Page 165 and 166: MULTI-ANGLE SCREENS20 °20 °20 °1
Page 167 and 168: COMBO SCREENPATENT PENDINGAdjustabl
Page 169 and 170: FRACTIONATING RAPPrice increases in
Page 171 and 172: F1 In 1973, crude oil prices escala
Page 173 and 174: ago. Current specificationsallow th
Page 175 and 176: PROCESSING RAP MATERIALHot mix asph
Page 177 and 178: cost of crushing significantly,sinc
Page 179 and 180: filler and a portion of thepolymeri
Page 181 and 182: CONCLUSIONWith each passing year, t
Page 183 and 184: . Material characteristics can affe
Page 185 and 186: 9°ELEVATION IN FEET12°15°18°CON
Page 187 and 188: CONICAL STOCKPILE CAPACITYVolumeVol
Page 189 and 190: V 2 = Volume of Stockpile Segment f
Page 191 and 192: 4. Conveyor WidthThere are a number
Page 193 and 194: FLOWABILITY—ANGLE OF SURCHARGE—
Page 195 and 196: HOW TO DETERMINE CONVEYOR BELT SPEE
Page 197 and 198: Series 13: Portable, standard-duty,
Page 199 and 200: SUPERSTACKERSTOCKPILE VOLUMESCONVEN
Page 201 and 202: SUPERSTACKERS — FULL STOCKPILEDim
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HOPPER / FEEDERS• Gravity feed ho
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RAILROAD BALLASTBallast is a relati
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MOTOR WIRING AT STANDARD SPEEDSFrom
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DIMENSIONS, IN INCHES, OFELECTRIC M
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GENERATOR SIZE TO POWER ELECTRICMOT
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VELOCITY OF FLOW IN PIPESVELOCITY O
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FLOW OVER WEIRSSettling Tanks, Clas
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SPRAY NOZZLESFOR VIBRATING SCREENST
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TYPE WF CAPACITY CHART—Nozzle Num
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WEIGHTS AND MEASURES—UNITED STATE
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WEIGHTS AND MEASURES—METRIC (Cont
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APPROXIMATE WEIGHT OF MATERIALSWeig
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APPROXIMATE WEIGHTS IN POUNDS PER C
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AREA AND CIRCUMFERENCE OF CIRCLES (
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THEORETICAL WEIGHTS OF STEEL PLATES
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STEEL WIRE GAUGE DATABirmingham Wir
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SPEED RATIOSSpeed ratios and groups
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APPROX. SAFE LOAD FOR CHAINS AND WI
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Lbs.PerSq.TONS OF MATERIAL REQUIRED
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APPROXIMATE WEIGHT IN POUNDS PER SQ
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DEFINITIONS AND TERMSAdmixtures—S
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DEFINITIONS AND TERMS (Continued)Gr
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DEFINITIONS AND TERMS (Continued)Sa
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NOTES247
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CONTACT INFORMATIONKPI700 West 21st
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