Facts & Figures Book - KPI-JCI

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Crushin gTypical Sand and Gravel inAutogenous and Semi-AutogenousConfigurationModels 1500A, 2500A, 4500ASemi-AutogenousFullyAutogenousAutogenousSieve Size Sieve Size 1 1 ⁄2” 100% 100%inches mm Feed Speed Speed2” 50mm1 1 ⁄2” 37.5mm 100%1 1 ⁄4” 31mm 99 100%1” 25mm 95 963 ⁄4” 19mm 90 90Maximum CrusherFeed Size: Throughput“Cubed” Capacity1 ⁄2” 12.5mm 70 763 ⁄8” 9.5mm 56 581 ⁄4” 6.3mm 38 45#4M 4.75mm 31 37#8M 2mm 22 25#16M 1.18mm 15 17#30M 600uM 11 13#50M 300uM 8 8#100M 150uM 6 5#200M 75uM 4 3Model 1500A 2” 75-150 TPHModel 2500A 2” 150-300 TPHModel 4500A 21 ⁄2” 300-500 TPHBased upon material weighing 2,700 lbs. per cubic yard (1600 kg/m 3 ). Capacities may vary as much as ±25% dependent upon methodsof loading, characteristics and gradation of material, conditionof equipment and other factors.80
VERTICAL SHAFT IMPACT CRUSHERCRUSHING CHAMBER TERMINOLOGYFULLY AUTOGENOUSROTOR & HYBRIDROCK SHELFRock-on-rock crushing;rotor flings rock againstbed of rock on outerhybrid rock shelf, andexposed portion of anvilslining the hybrid rock shelffor free-body impacting.Variable reduction ratiosof 10:1 to 3:1.Crushin gROTOR & ANVILCrushing chamber hasautogenous rotor andstandard stationary anvilsfor specialized crushingand materials problems;1 1 ⁄2-2” feed sizes and variablereduction ratios of10:1 to 3:1.SEMI-AUTOGENOUSSTANDARD CONFIGURATIONSHOE & ANVILImpeller shoes in chamberfling rock at trueright angles to stationaryanvils; rock gradationscontrolled by impellertable speed. Variablereduction ratios of 10:1to 3:1.81
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Kolberg-Pioneer, Inc.Johnson Crushe
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FORWARDAggregate production is base
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4TABLE OF CONTENTSAngle of Repose/S
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Volume.............................
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GENERAL INFORMATION ON THE INERTMIN
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PROCESSING OF AGGREGATESMuch of the
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100SIEVE ANALYSIS ENVELOPEPercent p
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inchesTYPICAL GRADATION CURVESFOR G
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APRON FEEDERSParticularly suited fo
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APPROXIMATE PER HOUR CAPACITIES OF
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VIBRATING FEEDERS—APPROXIMATE CAP
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LEGENDARY JAW CRUSHERCrushin gFor a
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LEGENDARY JAW CRUSHERS—HORSEPOWER
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VANGUARD JAW CRUSHERSHORSEPOWER REQ
Page 31 and 32: PRIMARY IMPACT CRUSHERS(New Holland
Page 33 and 34: ANDREAS-STYLEIMPACT CRUSHERSCrushin
Page 35 and 36: CONE CRUSHERSCrushin gTrack-Mounted
Page 37 and 38: KODIAK PLUS ANDLS CONE CRUSHERSCrus
Page 39 and 40: 11. Crusher cone head is properly b
Page 41 and 42: KODIAK 200 PLUS MANGANESECONFIGURAT
Page 43 and 44: ProductSizeKODIAK 300 PLUS CONE CRU
Page 45 and 46: Kodiak 300 PlusMediumChamberwithFee
Page 47 and 48: ProductSizeKODIAK 400 PLUS CONE CRU
Page 49 and 50: Kodiak 400 PlusMediumChamberABCCrus
Page 51 and 52: Kodiak 500 PlusExtra CoarseChamberA
Page 53 and 54: Kodiak 500 PlusFineChamberABCCrushi
Page 55 and 56: KODIAK PLUS SERIES CONE CRUSHER PRO
Page 57 and 58: KODIAK PLUS SERIES CONE CRUSHER PRO
Page 59 and 60: 1200 LS / 1400 LS CONE CRUSHER PROJ
Page 61 and 62: LS SERIES CRUSHER MANGANESECONFIGUR
Page 63 and 64: KPI-JCI 1200LS V-BELT DRIVE DATA -
Page 65 and 66: 1400LSMediumFineChamberCrushin gBow
Page 67 and 68: ROLL CRUSHERSAPPROXIMATE TWIN AND T
Page 69 and 70: TWIN ROLL CRUSHERSRECOMMENDED HPSiz
Page 71 and 72: TRIPLE ROLL CRUSHERSRECOMMENDED HPS
Page 73 and 74: CAPACITY MULTIPLIERS FOR OPEN CIRCU
Page 75 and 76: VERTICAL SHAFT IMPACT CRUSHERCrushi
Page 77 and 78: VERTICAL SHAFT IMPACT CRUSHER—Spe
Page 79 and 80: Typical Limestone inStandard Config
Page 81: Typical Limestone inStandard Config
Page 85 and 86: FAST TRAX ®HiGH FREQUENCY SCREEN P
Page 87 and 88: FAST TRAX ® KODIAK PLUS CONE PLANT
Page 89 and 90: GLOBAL TRACK SCREENING PLANTSTracks
Page 91 and 92: GLOBAL TRACK JAW PLANTSTracksThe GT
Page 93 and 94: GLOBAL TRACK CONVEYORTracksThe GT36
Page 95 and 96: The ideal gradation is seldom, if e
Page 97 and 98: GRADING REQUIREMENTS FOR COARSE AGG
Page 99 and 100: PERCENT PASSING01020304010090807060
Page 101 and 102: FM AND SEThe factor called Fineness
Page 103 and 104: LOG WASHERSPurpose: In the aggregat
Page 105 and 106: COARSE MATERIAL WASHERSPurpose: The
Page 107 and 108: BLADEMILLSPurpose: Similar in desig
Page 109 and 110: FINE MATERIAL WASHINGAND CLASSIFYIN
Page 111 and 112: FINE MATERIAL WASHERSPurpose: Fine
Page 113 and 114: FINE MATERIAL WASHERSRAKING & OVERF
Page 115 and 116: CLASSIFICATION METHODSAPPLIED TO FI
Page 117 and 118: For Solids SG 2.65-2.70 (sand, grav
Page 119 and 120: While a particle is in suspension,
Page 121 and 122: SAND CLASSIFYING TANKSPurpose: Clas
Page 123 and 124: Sand discharge is controlled via a
Page 125 and 126: CLASSIFYING TANK WEIR OVERFLOW RATE
Page 127 and 128: to the percentage settings at each
Page 129 and 130: 1800 SERIESSCREENING/WASHING PLANTS
Page 131 and 132: Application: Several important elem
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NOTES:Washin g/Classifyin g131
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The Vari-Vibe ® screens are ideal
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2618VM CAPACITY(Modified 6’ x 18
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TROUBLESHOOTING GUIDE:HIGH FREQUENC
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NOTES:Screenin g139139
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As material flows over a vibrating
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HORIZONTAL SCREENS are utilized as
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ly producing oval screening motion
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VSMA FACTORS FOR CALCULATING SCREEN
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SCREEN MATRIXECONOMYSLOPE(DEGREES)M
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INCLINE SCREENSSeries 70: All Serie
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22° INCLINE SCREENSThese economy s
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INCLINE SCREENSIncline screens feat
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DUAL SHAFTINCLINED SCREENSIn additi
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HORIZONTAL VIBRATING SCREENSHorizon
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MEDIUM SCALPER SCREENSThe Medium Sc
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MULTI-ANGLE SCREENS20 °20 °20 °1
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COMBO SCREENPATENT PENDINGAdjustabl
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FRACTIONATING RAPPrice increases in
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F1 In 1973, crude oil prices escala
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ago. Current specificationsallow th
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PROCESSING RAP MATERIALHot mix asph
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cost of crushing significantly,sinc
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filler and a portion of thepolymeri
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CONCLUSIONWith each passing year, t
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. Material characteristics can affe
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9°ELEVATION IN FEET12°15°18°CON
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CONICAL STOCKPILE CAPACITYVolumeVol
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V 2 = Volume of Stockpile Segment f
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4. Conveyor WidthThere are a number
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FLOWABILITY—ANGLE OF SURCHARGE—
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HOW TO DETERMINE CONVEYOR BELT SPEE
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Series 13: Portable, standard-duty,
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SUPERSTACKERSTOCKPILE VOLUMESCONVEN
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SUPERSTACKERS — FULL STOCKPILEDim
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HOPPER / FEEDERS• Gravity feed ho
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RAILROAD BALLASTBallast is a relati
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MOTOR WIRING AT STANDARD SPEEDSFrom
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DIMENSIONS, IN INCHES, OFELECTRIC M
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GENERATOR SIZE TO POWER ELECTRICMOT
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VELOCITY OF FLOW IN PIPESVELOCITY O
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FLOW OVER WEIRSSettling Tanks, Clas
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SPRAY NOZZLESFOR VIBRATING SCREENST
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TYPE WF CAPACITY CHART—Nozzle Num
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WEIGHTS AND MEASURES—UNITED STATE
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WEIGHTS AND MEASURES—METRIC (Cont
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APPROXIMATE WEIGHT OF MATERIALSWeig
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APPROXIMATE WEIGHTS IN POUNDS PER C
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AREA AND CIRCUMFERENCE OF CIRCLES (
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THEORETICAL WEIGHTS OF STEEL PLATES
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STEEL WIRE GAUGE DATABirmingham Wir
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SPEED RATIOSSpeed ratios and groups
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APPROX. SAFE LOAD FOR CHAINS AND WI
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Lbs.PerSq.TONS OF MATERIAL REQUIRED
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APPROXIMATE WEIGHT IN POUNDS PER SQ
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DEFINITIONS AND TERMSAdmixtures—S
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DEFINITIONS AND TERMS (Continued)Gr
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DEFINITIONS AND TERMS (Continued)Sa
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NOTES247
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CONTACT INFORMATIONKPI700 West 21st
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