Facts & Figures Book - KPI-JCI

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Kolberg-Pioneer, Inc.Johnson Crushers Intranational, Inc.Astec Mobile Screens, Inc.KPI-JCI and Astec Mobile Screens represents theonly lines of Crushing, Screening, Material Handling,Washing, Classifying and Feeding equipment andsystems designed, manufactured and supported in theU.S.A., and backed by authorized dealers worldwide.KPI-JCI and Astec Mobile Screens continues tolead the industry with tomorrow’s technology deliveringthe right equipment and systems today to meet yourapplication and production needs of tomorrow. Fromconcept to production, innovative products to worldclasssupport, KPI-JCI and its distributors offer you themost experienced team in the industry ready to offeryou simple and profitable solutions that meet all yourobjectives PROFITABILITY!KPI-JCI and Astec Mobile Screens is Your OneSource supplier for all your aggregate, recycle andre-mediation needs.
FIFTH EDITIONKPI-JCI and Astec Mobile Screens is a worldwideand industry leader for bulk material handlingand processing equipment including; conveyors,screening plants, pugmill plants, sand and aggregatewashing/classifying systems and all types of mobile,portable and stationary aggregate processingplants for the aggregate, recycle and constructionindustries.KPI-JCI and Astec Mobile Screens has made everyeffort to present the information contained in thisbooklet accurately. However, the information shouldbe a general guide and KPI-JCI and Astec MobileScreens does not represent the information as exactunder all conditions. Because of widely-varying fieldconditions and characteristics of material processed,information herein covering product capacities andgradations produced are estimated only.Products of KPI-JCI and Astec Mobile Screensare subject to the provisions of their standardwarranty. All specifications are subject to changewithout notice.© KPI-JCI 3.5M pg 08/14 Printed in U.S.A.
Page 4 and 5: FORWARDAggregate production is base
Page 6 and 7: 4TABLE OF CONTENTSAngle of Repose/S
Page 8 and 9: Volume.............................
Page 10 and 11: GENERAL INFORMATION ON THE INERTMIN
Page 12 and 13: PROCESSING OF AGGREGATESMuch of the
Page 14 and 15: 100SIEVE ANALYSIS ENVELOPEPercent p
Page 16 and 17: inchesTYPICAL GRADATION CURVESFOR G
Page 18 and 19: APRON FEEDERSParticularly suited fo
Page 20 and 21: APPROXIMATE PER HOUR CAPACITIES OF
Page 22 and 23: VIBRATING FEEDERS—APPROXIMATE CAP
Page 25 and 26: LEGENDARY JAW CRUSHERCrushin gFor a
Page 27 and 28: LEGENDARY JAW CRUSHERS—HORSEPOWER
Page 29 and 30: VANGUARD JAW CRUSHERSHORSEPOWER REQ
Page 31 and 32: PRIMARY IMPACT CRUSHERS(New Holland
Page 33 and 34: ANDREAS-STYLEIMPACT CRUSHERSCrushin
Page 35 and 36: CONE CRUSHERSCrushin gTrack-Mounted
Page 37 and 38: KODIAK PLUS ANDLS CONE CRUSHERSCrus
Page 39 and 40: 11. Crusher cone head is properly b
Page 41 and 42: KODIAK 200 PLUS MANGANESECONFIGURAT
Page 43 and 44: ProductSizeKODIAK 300 PLUS CONE CRU
Page 45 and 46: Kodiak 300 PlusMediumChamberwithFee
Page 47 and 48: ProductSizeKODIAK 400 PLUS CONE CRU
Page 49 and 50: Kodiak 400 PlusMediumChamberABCCrus
Page 51 and 52: Kodiak 500 PlusExtra CoarseChamberA
Page 53 and 54:
Kodiak 500 PlusFineChamberABCCrushi
Page 55 and 56:
KODIAK PLUS SERIES CONE CRUSHER PRO
Page 57 and 58:
KODIAK PLUS SERIES CONE CRUSHER PRO
Page 59 and 60:
1200 LS / 1400 LS CONE CRUSHER PROJ
Page 61 and 62:
LS SERIES CRUSHER MANGANESECONFIGUR
Page 63 and 64:
KPI-JCI 1200LS V-BELT DRIVE DATA -
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1400LSMediumFineChamberCrushin gBow
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ROLL CRUSHERSAPPROXIMATE TWIN AND T
Page 69 and 70:
TWIN ROLL CRUSHERSRECOMMENDED HPSiz
Page 71 and 72:
TRIPLE ROLL CRUSHERSRECOMMENDED HPS
Page 73 and 74:
CAPACITY MULTIPLIERS FOR OPEN CIRCU
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VERTICAL SHAFT IMPACT CRUSHERCrushi
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VERTICAL SHAFT IMPACT CRUSHER—Spe
Page 79 and 80:
Typical Limestone inStandard Config
Page 81 and 82:
Typical Limestone inStandard Config
Page 83 and 84:
VERTICAL SHAFT IMPACT CRUSHERCRUSHI
Page 85 and 86:
FAST TRAX ®HiGH FREQUENCY SCREEN P
Page 87 and 88:
FAST TRAX ® KODIAK PLUS CONE PLANT
Page 89 and 90:
GLOBAL TRACK SCREENING PLANTSTracks
Page 91 and 92:
GLOBAL TRACK JAW PLANTSTracksThe GT
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GLOBAL TRACK CONVEYORTracksThe GT36
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The ideal gradation is seldom, if e
Page 97 and 98:
GRADING REQUIREMENTS FOR COARSE AGG
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PERCENT PASSING01020304010090807060
Page 101 and 102:
FM AND SEThe factor called Fineness
Page 103 and 104:
LOG WASHERSPurpose: In the aggregat
Page 105 and 106:
COARSE MATERIAL WASHERSPurpose: The
Page 107 and 108:
BLADEMILLSPurpose: Similar in desig
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FINE MATERIAL WASHINGAND CLASSIFYIN
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FINE MATERIAL WASHERSPurpose: Fine
Page 113 and 114:
FINE MATERIAL WASHERSRAKING & OVERF
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CLASSIFICATION METHODSAPPLIED TO FI
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For Solids SG 2.65-2.70 (sand, grav
Page 119 and 120:
While a particle is in suspension,
Page 121 and 122:
SAND CLASSIFYING TANKSPurpose: Clas
Page 123 and 124:
Sand discharge is controlled via a
Page 125 and 126:
CLASSIFYING TANK WEIR OVERFLOW RATE
Page 127 and 128:
to the percentage settings at each
Page 129 and 130:
1800 SERIESSCREENING/WASHING PLANTS
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Application: Several important elem
Page 133 and 134:
NOTES:Washin g/Classifyin g131
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The Vari-Vibe ® screens are ideal
Page 137 and 138:
2618VM CAPACITY(Modified 6’ x 18
Page 139 and 140:
TROUBLESHOOTING GUIDE:HIGH FREQUENC
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NOTES:Screenin g139139
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As material flows over a vibrating
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HORIZONTAL SCREENS are utilized as
Page 147 and 148:
ly producing oval screening motion
Page 149 and 150:
VSMA FACTORS FOR CALCULATING SCREEN
Page 151 and 152:
SCREEN MATRIXECONOMYSLOPE(DEGREES)M
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INCLINE SCREENSSeries 70: All Serie
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22° INCLINE SCREENSThese economy s
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INCLINE SCREENSIncline screens feat
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DUAL SHAFTINCLINED SCREENSIn additi
Page 161 and 162:
HORIZONTAL VIBRATING SCREENSHorizon
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MEDIUM SCALPER SCREENSThe Medium Sc
Page 165 and 166:
MULTI-ANGLE SCREENS20 °20 °20 °1
Page 167 and 168:
COMBO SCREENPATENT PENDINGAdjustabl
Page 169 and 170:
FRACTIONATING RAPPrice increases in
Page 171 and 172:
F1 In 1973, crude oil prices escala
Page 173 and 174:
ago. Current specificationsallow th
Page 175 and 176:
PROCESSING RAP MATERIALHot mix asph
Page 177 and 178:
cost of crushing significantly,sinc
Page 179 and 180:
filler and a portion of thepolymeri
Page 181 and 182:
CONCLUSIONWith each passing year, t
Page 183 and 184:
. Material characteristics can affe
Page 185 and 186:
9°ELEVATION IN FEET12°15°18°CON
Page 187 and 188:
CONICAL STOCKPILE CAPACITYVolumeVol
Page 189 and 190:
V 2 = Volume of Stockpile Segment f
Page 191 and 192:
4. Conveyor WidthThere are a number
Page 193 and 194:
FLOWABILITY—ANGLE OF SURCHARGE—
Page 195 and 196:
HOW TO DETERMINE CONVEYOR BELT SPEE
Page 197 and 198:
Series 13: Portable, standard-duty,
Page 199 and 200:
SUPERSTACKERSTOCKPILE VOLUMESCONVEN
Page 201 and 202:
SUPERSTACKERS — FULL STOCKPILEDim
Page 203 and 204:
HOPPER / FEEDERS• Gravity feed ho
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RAILROAD BALLASTBallast is a relati
Page 207 and 208:
MOTOR WIRING AT STANDARD SPEEDSFrom
Page 209 and 210:
DIMENSIONS, IN INCHES, OFELECTRIC M
Page 211 and 212:
GENERATOR SIZE TO POWER ELECTRICMOT
Page 213 and 214:
VELOCITY OF FLOW IN PIPESVELOCITY O
Page 215 and 216:
FLOW OVER WEIRSSettling Tanks, Clas
Page 217 and 218:
SPRAY NOZZLESFOR VIBRATING SCREENST
Page 219 and 220:
TYPE WF CAPACITY CHART—Nozzle Num
Page 221 and 222:
WEIGHTS AND MEASURES—UNITED STATE
Page 223 and 224:
WEIGHTS AND MEASURES—METRIC (Cont
Page 225 and 226:
APPROXIMATE WEIGHT OF MATERIALSWeig
Page 227 and 228:
APPROXIMATE WEIGHTS IN POUNDS PER C
Page 229 and 230:
AREA AND CIRCUMFERENCE OF CIRCLES (
Page 231 and 232:
THEORETICAL WEIGHTS OF STEEL PLATES
Page 233 and 234:
STEEL WIRE GAUGE DATABirmingham Wir
Page 235 and 236:
SPEED RATIOSSpeed ratios and groups
Page 237 and 238:
APPROX. SAFE LOAD FOR CHAINS AND WI
Page 239 and 240:
Lbs.PerSq.TONS OF MATERIAL REQUIRED
Page 241 and 242:
APPROXIMATE WEIGHT IN POUNDS PER SQ
Page 243 and 244:
DEFINITIONS AND TERMSAdmixtures—S
Page 245 and 246:
DEFINITIONS AND TERMS (Continued)Gr
Page 247 and 248:
DEFINITIONS AND TERMS (Continued)Sa
Page 249 and 250:
NOTES247
Page 251 and 252:
CONTACT INFORMATIONKPI700 West 21st
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