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PHASE II REPORT - Caltrans

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The recommended mixing procedure for the AMT is the following:<br />

1. Choose mix components from existing information or TB-113 and determine the<br />

percentage of each component based on the weight of dry aggregate.<br />

2. Weigh 300g of dry aggregate into the small stainless steel bowl.<br />

3. Add cement or other dry additive and mix thoroughly.<br />

4. Add water and mix thoroughly.<br />

5. Add liquid additive and mix thoroughly.<br />

6. Add emulsion and mix quickly for 5 to10 seconds.<br />

7. Immediately after mixing the emulsion, place the bowl in the AMT machine, clamp, and<br />

lower stirrer to within 0.40 - 0.78 inches (1-2 mm) from the bottom of the bowl and<br />

assure that the stirrer is centered.<br />

8. Turn on AMT unit and mix 5 seconds.<br />

9. Set test speed to 50 rpm.<br />

10. Measure trace for 10 minutes.<br />

11. Record steady state torque as the Mix Index, record time where steady increase of<br />

torque begins as the Mix Time.<br />

12. Record time where torque reaches (12 N-cm) as the Spread Time.<br />

13. Record time when mix is broken by observation.<br />

C) Effect of System Type:<br />

To evaluate the effectiveness of the recommended AMT procedure, systems with E1 and E2<br />

emulsion were measured. Systems with three different consistencies, Soupy (S) or Low<br />

Viscosity (LV), Stiff (St), and Moderate Viscosity (MV) were evaluated and observations noted.<br />

Mix M4 was chosen as the system with Soupy consistency. In Figure 4.13, the mixing Torque<br />

was observed to be (6 to 7 N-cm). It was also noted that the mix M4 did not break until after the<br />

AMT was stopped.<br />

For the stiff system, Mix M1, the mixing torque was recorded to be (9 to10 N-cm) and the mix<br />

time about 3.5 minutes. At this point in time, the torque was noticeably beginning to increase.<br />

The trace is shown in Figure 4.14.<br />

50

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