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Solarex Mart Nisan 2018

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MAKALE<br />

Professional and simple marking<br />

Cost-Saving potential using the<br />

correct printing system<br />

Derya Tekler<br />

Product Manager- Marking and Installation<br />

Phoenix Contact Türkiye<br />

Optimum marking - fast and<br />

favorably priced<br />

The correct materials and systems for<br />

professionally marking electrical systems are<br />

selected in three steps:<br />

• Planning and engineering<br />

• Selecting marking materials<br />

• Selecting the printing system<br />

Phoenix Contact offers a wide range of materials<br />

for marking terminals, conductors/cables,<br />

and equipment to address the widest range<br />

of requirements in different sectors – in one<br />

standard system extending from the software to<br />

the material itself.<br />

(Fig.1)<br />

The optimum printing systems and configuring<br />

software ensure flexible and cost-effective<br />

marking in all industries.<br />

(Fig.2)<br />

Whether terminal, conductor, cable, or<br />

equipment marking – thermal transfer<br />

printing generates good marking images even<br />

for small font sizes.<br />

As cost pressures rise, fast commissioning, a high degree of functionality, and permanent<br />

availability of machines and plants are becoming more and more important. However, increased<br />

functionality means the scope and complexity of the electrical wiring also increases. Thermal<br />

transfer printers ensure efficient and cost-effective marking (Fig. 1, lead figure).<br />

It’s important that downtimes remain short when service or repairs have to be carried out. For<br />

this reason, clear and permanent marking is critical: Suitable marking products, tailored to<br />

the particular application, are required to label terminals, conductors, cables, and equipment.<br />

Marking materials can be printed using compact printing systems, which can be used in<br />

production facilities or for wiring in the field.<br />

Planning and engineering<br />

Today, generally CAE systems are used to plan and engineer electrical plants and systems. All of<br />

the marking-relevant data, such as identification information or the cross sections of conductors<br />

and cables, are saved there. Software programs, such as Clip Project from Phoenix Contact, are<br />

used to prepare the data for direct processing in the printing systems. As part of the value-added<br />

chain, the program retrieves the information from all conventional CAE systems at the click of a<br />

mouse: information on terminal points, cables and conductors, as well as identification data from<br />

the circuit diagram. The complete ordering, parts, design, and assembly lists are generated in<br />

addition to a two-dimensional image of the terminal strip.<br />

Clip Project also allows labeling data to be directly entered in cases where the cabinet builder<br />

does not receive the CAE data from his customer electronically but in paper form. The diagrams<br />

and technical data of the marking materials that Phoenix Contact offers have all been integrated<br />

in the software, a feature which certainly simplifies selection. Product data is regularly updated<br />

through the Internet.<br />

Selecting marking materials<br />

The actual application and processing required define the requirements placed on the marking<br />

materials. For instance, fast and simple handling for the cabinet builder is important in order to<br />

minimize assembly time. Simple replacement when commissioning or carrying out repairs on<br />

electrical plants and systems should also be taken into account.<br />

When marking electrical components, a distinction is made between marking terminals,<br />

conductors/cables, and equipment. A clear print image ensures good readability of the<br />

information even where space is restricted (Fig. 2). To ensure a uniform standard of quality when<br />

marking various pieces of equipment and terminals, the range of marking materials should be<br />

tailored to components from various manufacturers. Before selecting the marking, several factors<br />

should be taken into consideration:<br />

• What materials are permitted? Silicon, halogens, cadmium?<br />

• What chemicals must the material be resistant to? Oils, petroleum products, greases, alkalines,<br />

acids?<br />

• What temperature range is required?<br />

• Is approval such as UL or CSA required?<br />

• What flammability class according to UL 94 does the material have to comply with?<br />

The requirements placed on the material differ depending on the particular sector, for example,<br />

transportation, power technology, food industry, nuclear power plants, machinery, cabinet and<br />

plant building.<br />

158<br />

March - April / <strong>2018</strong>

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