Business Chief USA December 2019
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“METALLURGISTS TEND TO BE<br />
WORRIED ABOUT RECOVERY.<br />
GEOLOGISTS ARE CONCERNED<br />
ABOUT OUNCES AND POUNDS<br />
IN THE GROUND. MINING<br />
GUYS ARE FOCUSED ON<br />
TONNES, WHILE CEOS ARE<br />
COUNTING THE DOLLARS. I’VE<br />
FOUND THAT THE ECONOMIC<br />
MODEL DOES A GREAT JOB OF<br />
BRINGING ALL THOSE PEOPLE<br />
TOGETHER AND HELPING<br />
Hilscher worked on a silver mine 12<br />
months from closure due to constantly<br />
declining grades. Ore sorting was<br />
investigated to get the grades back up.<br />
“We did the test programme, we got the<br />
samples and discovered that nine out<br />
of 10 of their rocks were below cut-off<br />
grade,” explains Hilscher. “But one out<br />
of 10 of their rocks was extremely valuable.<br />
So, it was a very easy sort. We<br />
could have used XRF, XRT, laser, any<br />
one of those would have worked, so<br />
THEM SEE THE BIG PICTURE”<br />
we scanned the rock with a conservative<br />
approach only throwing away 60% 219<br />
of the rock to begin with. We eventually<br />
achieved double the feed grade,<br />
—<br />
Brent Hilscher,<br />
Director of Process, Western Canada,<br />
with over 95% silver recovery.”<br />
DRA Global<br />
DRA has worked for many years to<br />
construction, the cost can be halved.”<br />
In greenfield designs there is also an<br />
opportunity to reduce project capital<br />
while maintaining or increasing designed<br />
production. Hilscher notes that instead<br />
of spending $100mn on a new mill, a<br />
smaller mill with sorters could produce<br />
the same product for $70-80mn.<br />
“Spending a little more on your ore sorting<br />
system up front can lead to a clear<br />
win for the overall project,” he confirms.<br />
develop approaches to dense media<br />
separation (DMS) that use fluids of<br />
suitable density so that the minerals<br />
lighter than the fluid float and those<br />
that are denser sink. Hilscher’s team<br />
is also developing conservation technologies<br />
to meet the changing needs<br />
of the sector. “Ore sorting is just part<br />
of our tool kit for project revitalisation.<br />
DMS coarse particle recovery,<br />
modular construction and many others<br />
are looked at for each new project.<br />
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