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Business Chief USA December 2019

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DRA GLOBAL<br />

222<br />

designs, there are optimisation opportunities.<br />

Instead of sending all the<br />

tailings sand to a filter plant, you may<br />

have a two-stage cyclone plant first.<br />

The coarsest fraction is used for roads<br />

and earthworks, the fine fraction goes<br />

to the existing tailings pond (or co-disposal<br />

piles), and the mid-size material<br />

is filtered. This compromise reduces<br />

tailings pond sizes by two thirds while<br />

also removing most of the fines and<br />

clays that are so difficult to filter.<br />

“Of course, sensor sorting, DMS, and<br />

coarse particle flotation all have a tailings<br />

pond benefit because if you can<br />

“BUILDING AN ECONOMIC<br />

MODEL FOR EVERY<br />

PROJECT TELLS US<br />

WHAT THE OPTIMUM<br />

OPERATING CONDITIONS<br />

ARE GOING TO BE”<br />

—<br />

Brent Hilscher,<br />

Director of Process, Western Canada,<br />

DRA Global<br />

take those worthless rocks and keep<br />

them coarse you are able to put them<br />

in a waste pile or road bed. That’s a<br />

direct reduction to your tailings pond<br />

size. The pond dam won’t need to be<br />

expanded as often, and that tends to<br />

make them much safer,” he adds.<br />

Hilscher believes that in order to<br />

drive innovation, all metrics and<br />

operational concerns need to be<br />

addressed. It’s a weighty issue where<br />

he argues a balance must be struck.<br />

“Metallurgists tend to be worried about<br />

recovery. Geologists are concerned<br />

DECEMBER <strong>2019</strong>

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