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The Textile Research Institute of Thuringia-Vogtland (TITV) succeeded in producing conductive<br />

threads by coating a conventional yarn with metal layers, called ELITEX ® . They used Shieldex Nylon<br />

66 threads that are coated with a thin silver layer as base material. With a specific conductivity of<br />

about 1.2 10 3 Scm -1 , the threads have a specific resistance of about 8.34 Ohm mm 2 per metre. Hence,<br />

the resistivity is too low to conduct current.<br />

Therefore, researchers at the institute modified these fibres with a galvanic and electrochemical aftertreatment.<br />

They additionally coated the fibres with gold, platinum, copper and silver. With these<br />

modified and fortified metal layers it is possible to use the threads as material for conductors, sensors<br />

and actuators [18, 19].<br />

The Swiss company Swicofil AG Textile Services is specialised in producing and commercialising<br />

aluminium metallised Nylon, polyester, acetate or cotton yarns, or a combination of those. In a first<br />

step of the coating process aluminium metallised polyester film is lacquered with protective epoxy<br />

resin to keep a shiny looking metallised surface. In order to achieve different colours, appropriated<br />

quantities of metal complex dyestuffs are mixed with the resin. Subsequently, the protective lacquered<br />

film is cut into small “pancakes”. A “pancake” role is slit into various sizes while a film passes through<br />

a cutting head and is wound on a spool. In a final step, this metallic yarn is twisted, covered or<br />

supported with conventional yarn [20].<br />

DuPont also produces metal coated fibres, commercialised under the tradename ARACON ® .<br />

ARACON ® fibres are based on the same technology that created DuPont KEVLAR ® , a high-strength<br />

para-aramid fibre. With the addition of nickel, copper and silver coatings of varying thicknesses, these<br />

fibres provide a versatile combination of physical and electrical properties for a variety of applications.<br />

The fibres are one of the conductive fibres used in the SmartShirt (see chapter 2.1.4.3). Lately,<br />

DuPont has sold its ARACON ® technology to Micro-Croax Corp..<br />

The company Syscom Technology, Inc., introduced a high-strength and high-modulus Zylon fibre<br />

coated with a metal under the brandname AmberStrand to the market [21].<br />

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