Old School Chopper Frame Fabrication - Knucklebuster

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most of they're frames where the plate actually extends completely through the rear tubes by about three eights of an inch on the top and the bottom. Santee uses a distinctive 'boxed' adjuster housing with cover plates. Figure 1 Figure 1 illustrates a stock WL axle plate casting and you'll notice that it's designed like a bicycle axle adjuster where the tire could be removed from the rear without pulling the axle. Figure 2 shows an oval tubing type of adjuster housing. Figure 2
Figure 3 Figure 3 depicts a plate type adjuster and note that the frame rails have been bent parallel with the top and bottom of this simple rectangular design. Figure 4 Figure 4 illustrates what is becoming a very popular style of adjuster. This particular example is a 'boxed' design but the way the tube rails are extended to the rear until they join in an apex is easy to build and adds a custom touch to the frame.
Page 1 and 2: Old School Chopper Frame Fabricatio
Page 3 and 4: 1. Steering head. Also called the s
Page 5 and 6: Figure Error! Bookmark not defined.
Page 11 and 12: Figure 11 This cross member sets th
Page 15 and 16: Figure 15 Figure 15 shows the end r
Page 17 and 18: Figure 17 There is a corresponding
Page 19 and 20: Figure 19 I call this area of the f
Page 21 and 22: Figure 23 The slope angle of the 'r
Page 23 and 24: In Figure 3 we can see the two tube
Page 25 and 26: Figure 1 shows the basic components
Page 27 and 28: an eighth of an inch clearance betw
Page 29 and 30: Figure 6 In Figure 6 we've deepened
Page 31 and 32: Figure 2 if you look closely you ca
Page 33 and 34: angle finder. It explains is easy t
Page 35 and 36: Figure 6 In this shot I've propped-
Page 37: In case you're interested I messed
Page 41 and 42: Figure 7 Figure 7 is another 'boxed
Page 43 and 44: Regardless of the style or type of
Page 45 and 46: Figure 13 At this point all you nee
Page 47 and 48: Figure 1 You'll no doubt realize th
Page 49 and 50: Figure 4 Actually the plate will be
Page 51 and 52: If you're building a frame without
Page 53 and 54: Figure 5 Now that the plates are in
Page 55 and 56: Figure 2 Clean the notch up slightl
Page 57 and 58: Figure 5 The frame in Figure 5 is o
Page 59 and 60: Figure 7 The tube in Figure 7 above
Page 62 and 63: We'll now begin doing the detail wo
Page 64 and 65: The charge has been removed from th
Page 66 and 67: Some people have reported problems
Page 68 and 69: Steering Necks For some unexplained
Page 70: Figure Error! Bookmark not defined.

Old School Chopper Frame Fabrication - Knucklebuster

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