WATER JET CONFERENCE - Waterjet Technology Association

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FEASIBILITY STUDY OF CUTTING SOME MATERIALS OF INDUSTRIAL INTEREST WITH HIGH PRESSURE <strong>WATER</strong> <strong>JET</strong>S M. M. Vijay and W. H. Brierley Gas Dynamics Laboratory Division of Mechanical Engineering National Research Council of Canada Ottawa, Ontario, Canada, K1A OR6 ABSTRACT Recently a number of experiments have been conducted in the laboratory to studio the feasibility of using high pressure water jets for the following applications: 1. Cutting thin layers of thermoplastic rubber material for use as shoe heel covers, 2. Cutting furs, 3. Processing sea food products, and 4. Removing baked enamel from thin sheets of aluminum, used as sidings for buildings. The objectives in each of these investigations were ( i ) to establish if water jets could indeed perform the required operations and ( ii) if found promising, to collect data to fully assess their capabilities. Experimental results pertaining to these investigations are presented in this paper. INTRODUCTION The experiments describes here were carried out in the laboratory at the request of industries that had experienced some difficulties in processing materials of their interest with conventional cutters and therefore were in search of alternative methods. The purpose of the investigations was to acquire data, on the basis of which appropriate recommendations could he made to the company or organization concerned. Of the several enquiries dealt with recently, the following four were particularly interesting. ( 1 ) Cutting thermoplastic rubber material, (2) cutting furs, (3) processing sea food products and ( 4) removing baked enamel from thin aluminium siding strips. These experiments are described in the following sections. 1. THERMOPLASTIC RUBBER MATERIAL ( REF. 1 ) Thin slices of this material are used as shoe heel covers, Fig. 1. The material is fabricated with layers of different colors as shown in Figs. 2 and 3. The blocks can also have various shapes, mostly dictated by the shape of the heel, Fig. 3. Cutting thin slices of this material with conventional methods posed certain problems. First, as shown in Fig. 3, the material peeled off frequently causing the seizing 306
of the blades or the teeth of the saw. Second, due to the heat generated by friction, color was transferred from one layer to another ( Fig . 3) rendering the material unusable. These problems resulted in loss of productivity. The firm concerned was interested to learn if the use of high-pressure water jets would overcome these problems. From the standpoint of rate of production, the firm stated that water jets should cut thin (~ 1.0 mm) slices fom pre-shaped blocks of 200 mm (thickness) x 400 mm (length), at a traverse speed of 0.8 m/min. The results sought were: the quality of cuts, the magnitudes of pressure and power. Tests were conducted in the laboratory using an intensifier type of pump (the sane pump was used for all the experiments reported in this paper) capable of delivering 2.4 liters/min of water at the rated pressure of 310 MPa. Since thin slices were required to be cut, nozzles of diameter
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Proceedings of the Second U.S. WATE
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Visualization of the Central Core o
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A Status Report on the Conceptual D
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SESSION 7 - CIVIL & INDUSTRIAL Chai
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Cutting Hard Rock With Abrasive-Ent
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frictional and piping component rel
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R = a1 ⋅ A1 A2 a2 I = 2H o Q o
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attenuation of the output. The tran
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Figure 1. Branch System Modulator F
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Figure 5. Modulation Response for B
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Figure 9. Modulation response for s
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can be used for any form of input.
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with a cylindrical shape to the jet
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m/s. The range of power found from
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Figure 3. Power vs nozzle diameter
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Figure 5. Frequency vs length of th
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NAME: Gerald Zink COMPANY: StoneAge
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modulatornozzle assembly. The ordin
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DISCUSSION OF FLUID MECHANICS The i
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This process serves to protect the
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For test purposes, these concrete b
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REFERENCES CITED 1. Barker, C. R.,
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FIGURE 4. INNER CORE OF PERCUSSIVE
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FIGURE 9. EXAMPLE OF HIGH-PRESSURE
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NAME: John E. Wolgamott COMPANY: St
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THE FOCUSED SHOCK TECHNlQUE FORPROD
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The reflected wave is thus also cyl
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neglected. The introduction of a co
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DISCUSSION NAME: George Savanick CO
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H’ mean shape factor Hj theoretic
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Required streamline curvature at th
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2 x 2 ≅ ( e − 2 p + w)/k2 (2-8)
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eliminating 2 n r 2 from equations
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approximation to the actual flow si
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skin friction coefficient but are c
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where: (H) = A1H 3 + A2H 2 + A3H +
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effect (< 0.5%) on coefficients of
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TABLE 5 Rei x 10 5 β 3 4 5 6 Po Po
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TABLE 6 D(mm) d o(mm) L t(mm) L f(m
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expanding rather than contracting a
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25. Weber, H.E., 1978, Boundary lay
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Figure 5. Wall velocity distributio
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Figure 9. Effect of nozzle design o
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Figure 12. CA+T Design Philosophy.
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Figure 16. Effect of inlet b 1 cond
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Figure 20. Relaminarization at nozz
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Figure 24. Pressure decay data. 88
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VISUALIZATION OF THE CENTRAL CORE O
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DISCUSSION Although employing the i
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5. Lambert, J. H., 1760, Photometri
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Figure 6. Spectral sensitivity curv
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NAME: W.C. Cooley COMPANY: Terraspa
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INTRODUCTION Pulsed liquid jets sho
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y=X ∨ P A dy = p p A p 2 (L c y=0
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Using equation (15), the value of X
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Thus about the first 10% of the dri
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Many design cases, including those
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surface spall occurred, resulting i
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Figure 3. Chamber pressure at pisto
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Figure 7. Effect of nozzle area rat
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Figure 11. Extrusion device schemat
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Figure 15. Typical chamber pressure
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DISCUSSION NAME: W. C. Cooley COMPA
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material which are, in turn, affect
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the water jet. This method was not
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where h is the depth of penetration
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obtained during this phase of the i
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observed that the smallest depth of
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Figure 2. Idealized Relationships b
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Figure 6. Penetration as a Function
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DEVELOPMENT OF VARIABLE DELIVERY TR
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THE STRUCTURE AND FUNCTION OF THE P
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The injection pressure can be contr
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ACKNOWLEDGEMENTS The authors gratef
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Figure 4. Theoretical required powe
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Figure 9. Variation of efficiency w
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THE "SKIPJACK" SEWER CLEANING NOZZL
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HYDRO-BLASTING SAFETY C.W. Adaway,
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Remember, your Hydro-Blasting work
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horizontal, sometimes vertical, and
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Figure 2. Safety Gear Figure 3. Tub
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DEVELOPMENTS IN CLEANING COKE OVEN
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causing chain breakages and the scr
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was encountered, then the rotation
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(C) Capital Expenditure: Material i
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Figure 9. Swivel coupling Figure 10
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OPTIMIZING JET CUTTING POWER FOR TU
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PRESSURE DROP (psi) ELEMENT Cv @10
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power output. Undersized nozzles re
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Subscripts n - Nozzle p - Pump t -
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Figure 1. Cutting effect as a funct
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CONSIDERATIONS IN THE COMPARISON OF
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pressure can be lowered to perhaps
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Figure 2: Fan jet issuing from a no
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DISCUSSION NAME: John Griffiths COM
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where Q = Flow rate - gpm D = Jet O
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Again, not limited to Newtonian flu
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REFERENCES 1. Brown, R.W. and Loper
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Table 2. Jet Cleaning Speeds and ot
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ANSWER: The utilization of the stat
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complexity and short component life
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Figure 4, for ap values ranging fro
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Decontamination Methods for rapidly
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a. “PULSER” b.”ORGAN-PIPE”
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Figure 5 - Removal rate for various
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DISCUSSION NAME: David A. Summers C
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DRILLING BORE HOLES IN COAL MINES U
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pile could not be judged as represe
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DISCUSSION NAME: David Summers COMP
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HYDRAULIC MINING EXPERIMENTS IN AN
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The monitor was fed pressurized wat
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The IH rig was considered to be sup
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REFERENCES 1. Okhrimenki, V. A., A.
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Figure 2. Jet cutting sandstone at
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Figure 5. Schematic plan view of In
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Figure 7. Suction Box. 226
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USE OF HIGH PRESSURE WATER JETS FOR
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flame torch to cut this block, redu
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the order of 360 rpm. Under these c
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Figure 3. Slot cut by jet at 11 o s
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JET-MINER SURFACE AND IN-SEAM TRIAL
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The hydraulic drive of the haulage
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The surface trials had have the obj
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Figure 2. Experimental version. Fig
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Figure. 7 Jet-Miner prototype Figur
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SOME PATTERNS OF TECHNOLOGY TRANSFE
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Development of High Pressure_Techno
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configurations, the design of an op
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and public sectors. After a haitus
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Souder, W.E. and Evans, R.J., "The
Page 262 and 263: Figure 5. Technological achievement
Page 264 and 265: Table 3. Perceived disadvantages of
Page 266 and 267: already been, or is being applied w
Page 268 and 269: Using the requirements profile and
Page 270 and 271: ant hose combination, a guiding sys
Page 272 and 273: HYDRAULIC MINING TESTS Site selecti
Page 274 and 275: SAFETY All operations were carried
Page 276 and 277: TABLE V. Categories of Jet Mining D
Page 278 and 279: Figure 2. Generalized geologic prof
Page 280 and 281: SECONDARY FRAGMENTATION WITH WATER
Page 282 and 283: do possess a maximum point (Fig. 8)
Page 284 and 285: Figure 4. Rossin-Rammler plot. Figu
Page 286 and 287: Figure 8. Non-dimensional plot for
Page 288 and 289: HYDRAULIC COAL MINING SYSTEM Typica
Page 290 and 291: Figure 4. (From ref. 1) DISCUSSION
Page 292 and 293: INTRODUCTION Developing an unique t
Page 294 and 295: The coefficients "b " in Eq. (1) ca
Page 296 and 297: By the end of 1982, a total of more
Page 298 and 299: Figure 4. Cutting ability of swing-
Page 300 and 301: Figure 10. An operating performance
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Page 304 and 305: the particles, while at slower spee
Page 306 and 307: to break away the remaining segment
Page 308 and 309: Table 1. Concrete saw technology. T
Page 310 and 311: NAME: Tom Brunsing COMPANY: Foster-
Page 314 and 315: hydraulic power required to cut thr
Page 316 and 317: pressure was varied from 103 to 310
Page 318 and 319: 2.1 Heading and gutting fresh cod f
Page 320 and 321: Figure 5. The cuts surface of a blo
Page 322 and 323: Figure 17. Cuts made across the cla
Page 324 and 325: JET NOTCHING USED IN THE CONSTRUCTI
Page 326 and 327: Bottom notch diameter was determine
Page 328 and 329: σ H = in-situ stress in the horizo
Page 330 and 331: Figure 3. Final block displacement.
Page 332 and 333: Figure 8. Comparison of Slurry Pump
Page 334 and 335: THE FURTHER DEVELOPMENT OF AN UNDER
Page 336 and 337: use taps or hydrants. To achieve th
Page 338 and 339: supply line. It was determined that
Page 340 and 341: The rotating head requires major mo
Page 342 and 343: Figure 4. System field test set-up
Page 344 and 345: Figure 10. Bentonite drilled clay s
Page 346 and 347: MECHANICAL TOOLS Cutting Tool Energ
Page 348 and 349: Ψ = cos −1 ⎧ ⎪ ⎪ ⎨ ⎪
Page 350 and 351: mode also contributes to chip flush
Page 352 and 353: NAME: Simon Johnson COMPANY: Newcas
Page 354 and 355: ROLLER TOOLS COMBINED WITH HIGH-PRE
Page 356 and 357: Various designs and applications ar
Page 358 and 359: Figure 1. Full-face tunneling machi
Page 360 and 361: Figure 11. roadway profile cutting
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Figure 19. High-pressure water jet
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DESIGN AND OPERATION OF TWO LARGE-S
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The hydraulic system for the thrust
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Results of Trial Tests As part of m
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cutting rates, degree of bit wear,
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Overall approximate Weight: Basic M
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Figure 5. 3 ft. diameter laboratory
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nozzle diameter and cutting speed w
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2. Cutting Speed The influence of c
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energy it effects an increase in me
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Tip angle (degrees) 87 Off-set angl
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Figure 5. Figure 6. Figure 7 Figure
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Figure 17. Figure 18. Figure 19. Fi
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SCHEMES OF COAL MASSIF BREAKAGE BY
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out thoroughly an efficient scheme
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Research analysis has proved that t
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DEPENDENCE OF POWER INDICES OF COMB
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The experiments have shown how the
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K Ay = coefficient correcting for f
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Figure 1. Schemes of combined break
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Figure 5. Dependence of specific en
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Figure 12. Percentage of grade R -6
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Figure 1. Particle size analysis. T
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NAME: Dr. Henkel COMPANY: Bergbau-F
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presented. This study, of course, i
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identifying a general trend for the
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Effect of Abrasive Hardness, Shape
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In some situations, especially in c
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Figure 1. Abrasive waterjet nozzles
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Figure 8. Effect of standoff distan
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Figure 13. Abrasive waterjet cuts i
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CUTTING WITH ABRASIVE WATERJETS M.
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3.3 Abrasive Feed Systems For abras
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Because of the large number of infl
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due to wear. Although actual operat
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from this new technology. Table 2 l
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Table 1. materials cut by abrasive
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Figure 1. Abrasive waterjet nozzles
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a) kerfs in mild steel b) S.S. 15.5
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a) circle cutting in glass b) lamin
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DISCUSSION NAME: Andrew F. Conn COM
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CUTTING HARD ROCK WITH ABRASIVE-ENT
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slurry nozzle. Testing at water pre
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DISCUSSION OF TEST RESULTS Jet Conf
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materials. The flexibility in nozzl
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pressure can be wiped out if diffic
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9. Maurer, W.C., and Heilheckler, J
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Figure 5. Effect of abrasive feed r
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Figure 9. Accumulated depth of mult
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Figure 13. Close-up view of quartzi
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ABRASIVE INJECTION USAGE IN THE UNI
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sudden changes in the feed rate eff
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or the abrasive must be manually to
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clog; there not being sufficient ar
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CODE OF PRACTICE FOR THE USE OF ABR
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Figure 5. Water abrasive cleaning h
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Figure 15. 360 0 abrasive pipe clea
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ECONOMIC CONSIDERATIONS IN WATER JE
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Other criteria to be considered in
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3 MANUAL METHODS OF JET CLEANING &
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contractor with old, unsafe, equipm
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Figure 1. Showing the increased cos
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Figure 8. Automatic tube bundle cle
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ackground to the subsequent coopera
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The molecules of SUPER-WATER posses
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shaken just before use. SUPERWATER
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26. Bednarz, L.P., "Effects of Poly
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