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Qualification of the Assembly Process of Flip-Chip BGA Packages ...

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Texas Tech University, Nivetha Shivan, May 2012<br />

4.2.1 MSL3 Pre-conditioning Technique……………………………........…....….….........28<br />

4.2.2 Temperature Cycling Technique…………………………..........................................30<br />

4.2.3 Pressure Cooker Technique……………………………………..………….…..…....32<br />

4.3 Techniques used for verifying Device Functionality……………………....…..….32<br />

4.3.1 Electrical Tests………………………...........................................................................32<br />

4.4 Techniques used for examining Physical Failure Locations in Package….............37<br />

4.4.1 C-mode Scanning Acoustic Microscopy Technique.....................................................37<br />

4.4.2 Cross-sectional Analysis Technique..............................................................................43<br />

5. PROCEDURE…………………………………………………....………….……..….49<br />

5.1 Pre-engineering <strong>Qualification</strong> Phase I…………………………………....….…....49<br />

5.2 Pre-engineering <strong>Qualification</strong> Phase II……………………………….….......…....51<br />

6. DATA AND ANALYSIS…………………………………………………....………..52<br />

6.1 Results…………………………………………………………………..….......….52<br />

6.1.1 Pre-engineering <strong>Qualification</strong> Phase I…………. …………………….......................52<br />

6.1.2 Pre-engineering <strong>Qualification</strong> Phase II…………………………...............................58<br />

6.2 Data Analysis……………………………………….........................………….…60<br />

7. CONCLUSION AND FUTURE WORK………………………………......................62<br />

REFERENCES…………………………………………………………………....…......64<br />

A. IPC/JEDEC J-STD-020 MOISTURE/REFLOW SENSITIVITY CLASSIFICATION<br />

FOR NON-HERMETIC SOLID STATE SURFACE MOUNT DEVICES.....................66<br />

B. JESD22-A104C TEMPERATURE CYCLING............................................................68<br />

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