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Qualification of the Assembly Process of Flip-Chip BGA Packages ...

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Texas Tech University, Nivetha Shivan, May 2012<br />

LIST OF TABLES<br />

3.1 Difference between <strong>the</strong> Underfill Materials................................................................16<br />

3.2 Design <strong>of</strong> <strong>the</strong> Experiments Conducted........................................................................17<br />

3.3 Overall Pre-engineering Phase II <strong>Qualification</strong> plan...................................................17<br />

3.4 Sample Size for a Maximum % Defective at a 90% Confidence Level[7].................21<br />

4.1 MSL Levels [18]..........................................................................................................29<br />

4.2 Temperature Cycle Test Conditions [19].....................................................................31<br />

6.1 Stress Test Results from Phase I..................................................................................52<br />

6.2 Maximum Warpage.....................................................................................................56<br />

6.3 Measured Warpage across Temperature......................................................................56<br />

6.4 Phase II Test Vehicles..................................................................................................58<br />

6.5 Electrical Test Results at Time Zero............................................................................58<br />

6.6 Electrical Test Results Post MSL3..............................................................................59<br />

6.7 Electrical Test Results Post TCT.................................................................................60<br />

6.8 Electrical Test Results Post PCT.................................................................................60<br />

A.1 SnPb Eutectic <strong>Process</strong> - Package Peak Reflow Temperatures....................................66<br />

A.2 Pb free <strong>Process</strong> - Package Peak Reflow Temperature................................................66<br />

A.3 Classification Reflow Pr<strong>of</strong>iles....................................................................................66<br />

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