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Volume-II - GAIL

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9.2.1 Heat Analysis<br />

Where the steel mill is not a part of an integrated pipe mill, heat analysis shall be reported by<br />

the Manufacturer prior to start of pipe production.<br />

9.2.2 Product Analysis<br />

9.2.2.1<br />

9.2.2.2<br />

Sampling Frequency<br />

Two pipes per inspection lot shall be analysed. Inspection lot shall be 50 pipes per heat. Pipes<br />

selected shall be such that one at the beginning of the heat and one at the end of the heat is<br />

also represented.<br />

Sampling Method<br />

9.2.2.2.2 Welded Pipe<br />

Sample for Product analysis shall be taken from finished pipes. Sample for product analysis<br />

from skelp may be used provided that the traceability of samples is guaranteed.<br />

9.3 Testing of Mechanical Properties<br />

9.3.1 Tensile Tests<br />

Tensile properties shall be determined from specimen removed from pipe which has been<br />

subjected to all mechanical and heat treatment operations.<br />

9.3.1.2 Tensile Testing Frequency<br />

Tensile test shall be performed on samples taken from two pipes per inspection lot. Inspection<br />

lot shall be 50 pipes per heat. API Spec. Table 13 stands modified accordingly.<br />

9.3.1.4 Transverse Tensile Tests<br />

The transverse tensile tests shall be carried out on flattened rectangular specimen.<br />

9.3.1.5 Weld Tensile Tests<br />

For EW Pipes<br />

Inside and outside flash of weld in excess of pipe wall thickness shall be removed from the<br />

specimen either by grinding or machining. Specimen shall be tested for ultimate tensile<br />

strength (UTS) only. The testing frequency shall be one test per inspection lot. Inspection lot<br />

shall be 50 pipes per heat.<br />

For SAW Pipes<br />

Inside and outside weld reinforcement in excess of pipe wall thickness shall be removed from the<br />

specimen either by grinding or machining. Specimen shall be tested to determine, Ultimate Tensile<br />

Strength only.<br />

A cylindrical all weld tensile test shall be carried out at the time of first day production as specified<br />

in Annexure-I of this specification to determine the Yield Strength, UTS & Elongation.<br />

The cylindrical all weld specimen shall have gauge length, L=5d, where<br />

<strong>GAIL</strong> (INDIA) LIMITED CARBON STEEL LINE PIPES <strong>GAIL</strong>-TS-LINEPIPE-CS<br />

Page 13 of 37

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