Volume-II - GAIL

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12.3 (New) 12.4 (New) hard copy records of ultrasonic testing carried out on pipe / skelp as well as pipe ends. Production Report The Manufacturer shall provide six copies of production report in English language indicating at least the following for each pipe. International system of units (SI) shall be adopted. − Pipe number − Heat number from which pipe is produced − Pipe length and weight − Pipe grade The Manufacturer shall provide six copies of acceptance certificates which shall include the results of all tests required as per this specification and performed on delivered material giving details of, but not limited to, the following. − All test certificates as per SR 15.1 of Appendix - F − Certified reports of dimensional, Workmanship and defects inspection. − Data on test failures, rejected heats / lots etc. − Information on production and shipping. − All other reports and results required as per this specification. The certificates shall be valid only when signed by the Purchaser’s Representative. Only those pipes which have been certified by the Purchaser’s Representative shall be dispatched from the pipe mill. In the event of small quantities of pipes supplied against this specification , like those for bends and other similar applications , as specifically called out in the Purchase Order, the production report may consist of only test certificates required as per SR 15 of API Spec 5L and other test report / results required as per this specification. Line Pipe Tracking Data The line pipe data shall be provided in MS EXCEL / MS ACCESS format in compact Disc (CD). The specific data to be recorded shall be agreed between Purchaser and the Manufacturer and shall include, but not limited to, the following: − All marking information − Data of skelp and pipe manufacture − All mechanical properties from test results − All dimensional records − All workmanship and defects inspection records − Final inspection and release date − Description and disposition of repairs − Load-out / despatch date − Destination − Consignment details. 13.0 PIPE LOADING Manufacturer shall prepare and submit the loading diagram which detail how the pipe is arranged, protected and secured on trucks, barges or ocean going vessels. All relevant loading calculation shall be submitted to the Purchaser as a Part of Manufacturing Procedure Specification (Refer GAIL (INDIA) LIMITED CARBON STEEL LINE PIPES GAIL-TS-LINEPIPE-CS Page 21 of 37
14.0 (New) Annexure I of this specification) INSPECTION OF FIELD TEST AND WARRANTY Purchaser shall be reimbursed by Manufacturer for any pipe furnished on this order that fails under field hydrostatic test if such failure is caused by a material / manufacturing defect in the pipe. The reimbursement cost shall include pipe, labour and equipment rental for finding, excavating, cutting out and installation of replaced pipe in position. The field hydrostatic test pressure will not exceed that value which will cause a calculated hoop stress equivalent to 95 percent of specified minimum yield strength (SMYS). In case Manufacturer so desires, he will be advised at least two week in advance so that his representative may witness the hydrostatic test in field. However, the testing and leak finding (if any) and repair operation shall not be postponed because of absence of the Manufacturer’s Representative. GAIL (INDIA) LIMITED CARBON STEEL LINE PIPES GAIL-TS-LINEPIPE-CS Page 22 of 37
Page 1 and 2: JLPL ESSAR OIL LPG PIPELINE CONNECT
Page 3 and 4: SPECIAL CONDITIONS OF CONTRACT The
Page 5 and 6: 2.6.3 Deduction at Source 2.6.3.1 P
Page 7 and 8: 6.3 The materials, design, and work
Page 9 and 10: (iv) The Contractor shall adhere to
Page 11 and 12: 6.24 Insurance (For option - II & I
Page 13 and 14: GAIL (INDIA) LIMITED TABLE OF CONTE
Page 15 and 16: 3.4 Repair of defects on pipes reco
Page 17 and 18: 4.0 SCOPE OF SUPPLY 4.1 Material to
Page 19 and 20: all damages occurring and/or noted
Page 21 and 22: GAIL (INDIA) LIMITED Material Requi
Page 24 and 25: JLPL ESSAR OIL LPG PIPELINE CONNECT
Page 26 and 27: CONTENTS Sl. No. Description 1.0 SC
Page 28 and 29: 5.1.2 Welding Process 5.1.2.1.1 Con
Page 30 and 31: LSAW pipes shall be mechanically co
Page 32 and 33: 6.2.5 The minimum elongation of bas
Page 34 and 35: 6.2.7.3 (New) 6.2.7.4 (New) Procedu
Page 36 and 37: 7.8.2 Offset of Plate Edges 7.8.3 7
Page 38 and 39: 9.2.1 Heat Analysis Where the steel
Page 40 and 41: 9.8 Non - Destructive Inspection 9.
Page 42 and 43: 9.8.5.1.1 (New) Seamless Pipe : 45
Page 44 and 45: Location SEL - 072 Lamination Accep
Page 48 and 49: B.1.2 Weld Seam of Welded Pipe APPE
Page 50 and 51: APPENDIX - F SUPPLEMENTARY REQUIREM
Page 52 and 53: Representative. SR 17.3 Acceptance
Page 54 and 55: ANNEXURE - I (NEW) MANUFACTURING PR
Page 56 and 57: (2) of these specimens shall be tes
Page 58 and 59: FIGURE 6.2.6.1 GAIL (INDIA) LIMITED
Page 60 and 61: FIGURE 6.2.6.2(b) GAIL (INDIA) LIMI
Page 62 and 63: FIGURE 7.8.3 GAIL (INDIA) LIMITED C
Page 64 and 65: CONTENTS SL NO. DESCRIPTION 1.0 SCO
Page 66 and 67: 13 ASTM G-42 : Tentative Methods fo
Page 68 and 69: week prior to its use, to establish
Page 70 and 71: Sl. No. Properties Units Requiremen
Page 72 and 73: (i) Details of plant(s), locations,
Page 74 and 75: A batch representing a normal produ
Page 76 and 77: (iii) Adhesive Layer Thickness Adhe
Page 78 and 79: (i) Surface cleanliness, surface ro
Page 80 and 81: specification. 8.6.2 The pipe tempe
Page 82 and 83: decision on rejection or re-blastin
Page 84 and 85: and/ or as per COMPANY representati
Page 86 and 87: 9.2.11 Coating and/ or adhesive sha
Page 88 and 89: (iii) In case the above tests do no
Page 90 and 91: 10.11 Cathodic Disbondment Test (i)
Page 92 and 93: 11.6 The lorries used for transport
Page 94 and 95: All repairs carried out to coating
Page 96 and 97:
COATING SYSTEM/ MATERIAL PREQUALIFI
Page 98 and 99:
TABLE - 2 S.No Properties Frequency
Page 100 and 101:
Name of bidder PRICE SCHEDULE FOR S
Page 102 and 103:
ITEM NO OF MR ENCLOSURE TO PRICE SC
Page 104 and 105:
Notes Price Schedule for the Coatin
Page 106 and 107:
Page 108 and 109:
Page 110 and 111:
Notes Place of taking delivery of p
Page 112 and 113:
JLPL ESSAR OIL PIPELINE CONNECTIVIT
Page 114 and 115:
ITEM NO OF MR ENCLOSURE TO PRICE SC
Page 116:
PRICE SCHEDULE FOR COATED LINE PIPE
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Volume-II - GAIL

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