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ORNL-1816 - the Molten Salt Energy Technologies Web Site

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ANP QUARTERLY PROGRESS REPORT<br />

26OOC and 8.9 x and 9.6 x lo’* at 450°C.<br />

X-ray diffraction studies of <strong>the</strong> binary systems of<br />

alkali fluorides with uranium trifluorides are<br />

under way.<br />

6. Corrosion Research<br />

Studies of <strong>the</strong> corrosion of Inconel, type 316<br />

stainless steel, Hastelloy B, and several special<br />

alloys when exposed to <strong>the</strong> fluoride mixtures of<br />

interest were continued through <strong>the</strong> use of <strong>the</strong>rmal-<br />

convection apparatus. In <strong>the</strong> studies of lnconel<br />

loops containing UF, in alkal i-metal-base mixtures,<br />

considerable difficulty was encountered in making<br />

<strong>the</strong> mixtures, in controlling <strong>the</strong> total uranium con-<br />

tent, and in determining <strong>the</strong> ratio of UF, to UF,.<br />

Conflicting data were obtained, and efforts are<br />

now being made to achieve better control of <strong>the</strong><br />

variables involved. An al kal i-metal-base mixture<br />

containing UF, was also circulated in type 316<br />

stainless steel loops, and, as in <strong>the</strong> lnconel loops,<br />

considerable mass transfer occurred.<br />

Thermal-convection loops constructed of Hastel-<br />

loy B were operated with NaF-ZrF,-UF, (50-46-4<br />

mole %), with NaF-KF-LiF (1 1.5-42.0-46.5 mole %)<br />

containing 12 wt % uranium as UF, and with<br />

sodium as <strong>the</strong> circulated fluids. The loops which<br />

circulated <strong>the</strong> fluoride mixtures showed only small<br />

amounts of corrosion - 1.5 to 3 mils. The period<br />

of operation of <strong>the</strong> loop has not had a noticeable<br />

effect on <strong>the</strong> corrosion; <strong>the</strong>refore it is felt that <strong>the</strong><br />

small amount of corrosion that occurs takes place<br />

in a short time and may be a function of <strong>the</strong> condi-<br />

tion of <strong>the</strong> original surface. The Hastelloy B<br />

loops operated with sodium exhibited considerable<br />

mass transfer. Since <strong>the</strong> loops were known to be<br />

coveredwith an oxide deposit and were not cleaned<br />

before <strong>the</strong>y were filled, additional loops are to be<br />

operated to determine whe<strong>the</strong>r <strong>the</strong> mass transfer<br />

was caused by contamination. Loops constructed<br />

of several modified Inconel-type alloys were<br />

operated with NaF-ZrF,-UF,. The data obtained<br />

from <strong>the</strong>se loops indicate that reduction of <strong>the</strong><br />

chromium content of <strong>the</strong> alloy to 5% or less greatly<br />

reduces corrosion.<br />

Tests of <strong>the</strong> compatibility of sodium, bgryllium,<br />

and lnconel in a system have indicated that at<br />

13OOOF <strong>the</strong> flow rate of <strong>the</strong> sodiumand <strong>the</strong> spacing<br />

between <strong>the</strong> beryllium and <strong>the</strong> lnconel are <strong>the</strong> con-<br />

trol I ing factors. Beryl I ium surfaces exposed to<br />

flowing sodium are unattacked, but surfaces ex-<br />

posed to relatively stagnant sodium at 130OOF<br />

show dissimilar metal mass transfer between <strong>the</strong><br />

beryllium and <strong>the</strong> Inconel. Tests are under way to<br />

determine <strong>the</strong> minimum spacing that can be tolerated<br />

between beryllium and lnconel when exposed to<br />

slow-moving sodium.<br />

Several type 304 stainless steel T-joints brazed<br />

with experimental alloys prepared by <strong>the</strong> Wall<br />

Colmonoy Corporation were tested in sodium and<br />

in NaF-ZrF,-UF,. Most of <strong>the</strong> alloys had good<br />

resistance to <strong>the</strong> fluoride mixture, but only <strong>the</strong><br />

10.2% P-13% Cr-76.8% Ni alloy had good resis-<br />

tance in both sodium and <strong>the</strong> fluoride mixture.<br />

Several T-joints of A-nickel were also brazed<br />

with various alloys and tested in <strong>the</strong> fluoride<br />

mixture NaF-ZrF,-UF, and in sodium hydroxide.<br />

All <strong>the</strong> alloys tested had good resistance in <strong>the</strong><br />

fluoride mixture, except <strong>the</strong> 69% Ni-20% Cr-11%<br />

Si alloy, whereas all <strong>the</strong> alloys had poor resistance<br />

to sodium hydroxide, except <strong>the</strong> 82% Au-18% Ni<br />

alloy,<br />

The carbides of titanium, zirconium, chromium,<br />

and boron were corrosion tested in fused fluorides,<br />

in sodium, and in lithium. For <strong>the</strong> most part, <strong>the</strong>se<br />

carbides showed fair resistance in <strong>the</strong> various<br />

media, except B,C, which was ra<strong>the</strong>r severely<br />

attacked in sodium and in lithium. The aqueous<br />

corrosion resistance of an 80% Mg-20% Li alloy<br />

which has been proposed as a crew-compartment<br />

shielding material is being studied. Dynamic<br />

tests of <strong>the</strong> resistance of lnconel to attack by<br />

rubidium are under way. Preliminary results<br />

showed maximum attack in <strong>the</strong> hot leg to a depth<br />

of 1 mil.<br />

Previous tests on <strong>the</strong> mass transfer character-<br />

istics of container materials in liquid lead indi-<br />

cated that alloys in which intermetallic-compound<br />

formation was possible showed a marked increase<br />

in resistance to mass transfer as compared with<br />

<strong>the</strong> pure components of <strong>the</strong> materials. Additional<br />

tests of this hypo<strong>the</strong>sis have now been conducted.<br />

The work on fused hydroxides has centered on <strong>the</strong><br />

development of a systematic chemistry of <strong>the</strong>se<br />

substances. By an application of an acid-based<br />

<strong>the</strong>ory, at least 12 types of acid-base analog<br />

reactions are predicted for <strong>the</strong> fused hydroxide<br />

systems. Each of <strong>the</strong>se types is briefly discussed<br />

in <strong>the</strong> text. Work on <strong>the</strong> flammability of alkali-<br />

metal solutions at high temperatures has continued,<br />

and additional data have been obtained for bismuth-<br />

rich alloys with sodium which provide a more com-<br />

plete picture of <strong>the</strong> reactivity of this system. The<br />

effect of water vapor on <strong>the</strong> reactivity of <strong>the</strong>se<br />

alloys has also been studied.

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