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ORNL-1816 - the Molten Salt Energy Technologies Web Site

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ANP QUARTERLY PROGRESS REPORT<br />

turbulent liquid metals under high temperature<br />

differentials has been completed, and components<br />

have been fabricated. The first series of tests<br />

will include combinations of lnconel and type 316<br />

stainless steel as loop materials, with sodium as<br />

<strong>the</strong> circulated liquid metal.<br />

NaturaLGas Heat Sources for Forced-Circulation<br />

Loops<br />

were made in order to<br />

obtain preliminary data for design of a natural-gas<br />

heat source for forced-circulation corrosion test<br />

loops. It was found that exhaust gas temperatures<br />

of between 2800 and 330OoF could be obtained<br />

without initial air preheating, and, by using air<br />

at a rate of 65 to 650 cfm, <strong>the</strong> equivalent of 100<br />

to 1000 kw of heat was released. Maximum system<br />

<strong>the</strong>rmal efficiencies of 20 to 60% appear to be<br />

feasible.<br />

Tests with electric-resistance heated units indi-<br />

cate a maximum wall temperature of 175OOF with<br />

<strong>the</strong> tubing lengths required by pressure-drop and<br />

flow considerations. Somewhat higher tube-wall<br />

external element temperatures or proportionately<br />

longer heater sections would be required with gas<br />

heating. An economic study indicates that <strong>the</strong>re<br />

is little choice between providing electrical power<br />

supplies and providing large-capacity air supplies<br />

for gas heating. Therefore, since development of<br />

a gas-heated unit specifically for this purpose<br />

would be expensive and since <strong>the</strong>re is no present<br />

proof of reliability of components and operation<br />

of gas-fired loops, fur<strong>the</strong>r study of gas firing for<br />

<strong>the</strong>se test loops appears to be unwarranted.<br />

HEAT EXCHANGER DEVELOPMENT<br />

’ Heat Exchanger Tests<br />

R. E. MacPherson<br />

Aircraft Reactor Engineering Division<br />

R. D. Peak<br />

Pratt & Whitney Aircraft<br />

A number of tests of fused salt-to-NaK heat<br />

exchangers are to be made for determining <strong>the</strong><br />

fabr icabi I ity, operab i I ity, operating parameters,<br />

and reliability of heat exchanger tube bundles<br />

such as those proposed for <strong>the</strong> ART. The test<br />

46<br />

s are to include reliable pumps, reliable heat<br />

sources, and adequate heat sinks.<br />

A preliminary heat exchanger test reported previ-<br />

ously5 indicated reasonable structural integrity<br />

of <strong>the</strong> exchanger (1682 hr of operation), but little<br />

data on operating parameters were obtained. For<br />

<strong>the</strong> next experiment, a regenerative system is to<br />

be used in which <strong>the</strong> heat exchanger will be an<br />

economizer that will transfer about 4 Mw of heat,<br />

while a heat input and release of only 1 Mw will<br />

Header Leak Test<br />

R. E. MacPherson<br />

Aircraft Reactor Engineering Division<br />

R. D. Peak<br />

Pratt & Whitney Aircraft<br />

It has been postulated that small leaks which<br />

develop in metal walls separating NaK and fluo-<br />

ride fuels may be self-plugging as <strong>the</strong> result of<br />

<strong>the</strong> precipitation of high-melting-point react ion<br />

products. A program of tests is currently under i.”<br />

way to check this possibility. To date, one test<br />

has been run, which indicates that self-plugging -<br />

can occur with NaF-ZrF,-UF, fuels. The leaks<br />

are installed between three cells as shown in<br />

Fig. 3.5. The center cell is pressurized to leak<br />

into <strong>the</strong> end cells under <strong>the</strong> pressure differentials<br />

shown, 5 and 50 psi.<br />

The test rig was filled with NaF-ZrF,-UF, fuel<br />

in <strong>the</strong> center cell and NaK in <strong>the</strong> end cells. The<br />

leaks were about 0.002 in. in diameter. After<br />

12 hr at 13OO0F, <strong>the</strong>re was no apparent leakage,<br />

and x-ray pictures taken at intervals during <strong>the</strong><br />

test showed no changes in liquid levels.<br />

Pump for Heat Exchanger Tests<br />

W. G. Cobb<br />

W. R. Huntley<br />

A. G. Grindell R. E. MacPherson<br />

Aircraft Reactor Engineering Division<br />

A series of tests is being made in order to<br />

determine whe<strong>the</strong>r an existing model DANA pump<br />

(ARE moderator-coolant-type sump pump) is suitable<br />

for <strong>the</strong> high-speed operation which will be<br />

required in <strong>the</strong> intermediate heat exchanger test<br />

loop. Critical shaft-speed determinations made<br />

by K-25 personnel indicated that <strong>the</strong> pump could<br />

be operated safely at <strong>the</strong> proposed speed of approximately<br />

3700 rpm.<br />

5A. P. Fraas, R. W. Bussard, and R. E. MacPherson,<br />

ANP Quar. Prog. Rep. June 10, 1954, <strong>ORNL</strong>-1729, p 22.<br />

*<br />

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8 .<br />

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