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ORNL-1816 - the Molten Salt Energy Technologies Web Site

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ANP QUARTERLY PROGRESS REPORT<br />

Consequently, experiments were run with mixtures<br />

prepared without <strong>the</strong> preliminary HF treatment, and<br />

<strong>the</strong> resulting batches were studied closely for<br />

such contaminants as oxides, sulfur, iron, chromium,<br />

and nickel. In all cases <strong>the</strong> oxide content<br />

was not detectable, and <strong>the</strong> sulfur content well<br />

below 100 ppm. Comparison with HF-treated<br />

batches showed no detectable differences. The<br />

iron, chromium, and nickel concentrations were,<br />

in general, lower than those resulting from HFtreated<br />

batches. In an attempt to produce <strong>the</strong><br />

NaF-KF-LiF eutectic (1 1.5-42.0-46.5 mole 7%) plus<br />

14 wt % UF, without <strong>the</strong> preliminary HF treatment,<br />

it was found that <strong>the</strong> previous difficulty of inconsistent<br />

results still remained.<br />

A study of <strong>the</strong> reaction<br />

F, --+ 4UF,<br />

ali-metal fluorides has shown<br />

that potassium fluoride has a strong inhibiting<br />

completion of <strong>the</strong> reaction. It was<br />

<strong>the</strong> KF concentration of <strong>the</strong> eutectic<br />

mixture (NaF-KF-LiF, 11.5-42.0-46.5 mole %), a<br />

little better than 50% conversion of <strong>the</strong> UF, to<br />

UF, could be expected. With this in mind, new<br />

attempts were made to produce consistent batches,<br />

and it soon became evident that <strong>the</strong> handling<br />

technique was quite important. After several<br />

changes in processing techniques were tried, <strong>the</strong><br />

most promising method was chosen as a standard<br />

procedure. Briefly, this method utilizes separate<br />

purification steps for <strong>the</strong> main constituents involved.<br />

The eutectic (NaF-KF-LiF, 11.5-42.0-46.5<br />

mole %) is first heated and stripped with H,. The<br />

melt is cooled and <strong>the</strong> UF, is added, after which<br />

<strong>the</strong> melt is again heated and stripped. The melt<br />

is <strong>the</strong>n cooled, and uranium metal is added. The<br />

final heating and stripping are <strong>the</strong>n carried out,<br />

and <strong>the</strong> batch is transferred to a storage can.<br />

In this manner, drying and purification of <strong>the</strong><br />

alkali metal fluorides are accomplished without<br />

danger of hydrolyzing or oxidizing <strong>the</strong> UF,; also,<br />

thorough mixing of <strong>the</strong> UF, is provided before <strong>the</strong><br />

ranium metal is added. A fur<strong>the</strong>r advantage is<br />

that <strong>the</strong> batch is well purified and miscellaneous<br />

side reactions of impurities with <strong>the</strong> uranium metal<br />

are kept to a minimum.<br />

A series of batches was processed to demonstrate<br />

producibility of this method. In previous<br />

ts <strong>the</strong> U3' concentration ranged from 0.5 to<br />

6 wt %. The new series of preparations, listed in<br />

able 5.6, shows a fair degree of consistency, and<br />

TABLE 5.6. RESULTS OF ANALYSES OF<br />

NaF-KF-Li F EUTECTIC*-UF3<br />

PREPARATIONS<br />

Uranium Content lmpuri ties<br />

(wt W) (PPm)<br />

U3' Total U Fe Cr Ni<br />

5.39 8.09 155 70 45<br />

4.83 10.9 95 30 85<br />

6.63 12.5 220 30 75<br />

4.92 12.3 60 25 35<br />

5.60 10.5 145 50 1510**<br />

5.02 11.5 140 30 45<br />

5.86 11.2 80 25 25<br />

5.08 11.4 150 30 60<br />

5.70 10.6 430** 28 18<br />

5.47 10.9 215 30 135<br />

*(11.546.5-42.0 mole W).<br />

**Note: to be rechecked.<br />

such material will be accepted for corrosion studies.<br />

Since it was known that <strong>the</strong> reaction<br />

U + 3UF4+4UF,<br />

did not go to completion, <strong>the</strong> presence of uranium<br />

metal in <strong>the</strong> reactor vessel after completion of a<br />

processed batch was expected and was verified<br />

by examination of <strong>the</strong> heels left in <strong>the</strong> vessel.<br />

A rigid program of equipment preparation was also<br />

initiated. All reactor vessels and receiver vessels<br />

are flange-topped to allow access for cleaning, and<br />

<strong>the</strong> reactor vessels are equipped with nickel liners<br />

to allow easy removal and cleansing. Receiver<br />

vessels are presently equipped with lnconel liners<br />

because attack by HF gas is no longer a problem<br />

since HF was eliminated from <strong>the</strong> process. Each<br />

unit is completely disassembled after each run,<br />

and all parts are cleaned or replaced when neces-<br />

sary. c<br />

Purification of KF and RbF<br />

C. M. Blood<br />

Mater io Is Chemistry D i vi s ion<br />

Several batches of KF and RbF have been proc-<br />

essed to meet requirements for <strong>the</strong>se materials in<br />

purified form. The RbF, when received, contained<br />

0<br />

7 .<br />

t<br />

f .<br />

1<br />

- t<br />

I

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