special - ALUMINIUM-Nachrichten – ALU-WEB.DE
special - ALUMINIUM-Nachrichten – ALU-WEB.DE
special - ALUMINIUM-Nachrichten – ALU-WEB.DE
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SPECIAL<br />
<strong><strong>ALU</strong>MINIUM</strong> SMELTING INDUSTRY<br />
is released. Also during the welding process,<br />
welding gas appears. In order to effectively<br />
contain these impurities, a <strong>special</strong> cyclone filter<br />
has been installed on the ASRL.<br />
The advantages of HMR’s ASRL are:<br />
• The line is completely automated and<br />
requires just one supervising operator<br />
• The process is efficient and very safe for<br />
the floor personnel<br />
• It reduces repair down-time to the<br />
minimum<br />
• There is no need to remove the anode<br />
rods from the conveyor during stud<br />
replacement<br />
- Fewer anode rods are needed in the plant<br />
(estimation 2-4%)<br />
• Studs are replaced exactly according to<br />
the procedure set up by the customer.<br />
Procedure, line of action<br />
HMR’s ASRL brings the studs distinctively to the same condition as on the anode yoke<br />
Measuring station: All complete anode yokes<br />
and rods are transported on the power and<br />
free conveyer to HMR’s ASRL measuring station.<br />
Each anode stud is checked against the<br />
wear and tear limit set by the customer. Anode<br />
studs with an acceptable wear-and-tear level<br />
are returned to the plant. A bypass on power<br />
and free conveyer brings anode studs with<br />
wear and tear above the limit to the ASRL<br />
for processing. The measurement station collects<br />
historical data which later can be used for<br />
statistical purposes.<br />
Cleaning station: The HMR’s ASRL system<br />
sends a signal to the robot-operated cleaning<br />
device and indicates which stud is to be<br />
cleaned. In front of the cleaning station there<br />
is a conveyor block up. The robot with chain<br />
centrifugal blast cleaning device starts to clean<br />
<br />
<br />
DUBAL