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special - ALUMINIUM-Nachrichten – ALU-WEB.DE

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SPECIAL<br />

<strong><strong>ALU</strong>MINIUM</strong> SMELTING INDUSTRY<br />

is released. Also during the welding process,<br />

welding gas appears. In order to effectively<br />

contain these impurities, a <strong>special</strong> cyclone filter<br />

has been installed on the ASRL.<br />

The advantages of HMR’s ASRL are:<br />

• The line is completely automated and<br />

requires just one supervising operator<br />

• The process is efficient and very safe for<br />

the floor personnel<br />

• It reduces repair down-time to the<br />

minimum<br />

• There is no need to remove the anode<br />

rods from the conveyor during stud<br />

replacement<br />

- Fewer anode rods are needed in the plant<br />

(estimation 2-4%)<br />

• Studs are replaced exactly according to<br />

the procedure set up by the customer.<br />

Procedure, line of action<br />

HMR’s ASRL brings the studs distinctively to the same condition as on the anode yoke<br />

Measuring station: All complete anode yokes<br />

and rods are transported on the power and<br />

free conveyer to HMR’s ASRL measuring station.<br />

Each anode stud is checked against the<br />

wear and tear limit set by the customer. Anode<br />

studs with an acceptable wear-and-tear level<br />

are returned to the plant. A bypass on power<br />

and free conveyer brings anode studs with<br />

wear and tear above the limit to the ASRL<br />

for processing. The measurement station collects<br />

historical data which later can be used for<br />

statistical purposes.<br />

Cleaning station: The HMR’s ASRL system<br />

sends a signal to the robot-operated cleaning<br />

device and indicates which stud is to be<br />

cleaned. In front of the cleaning station there<br />

is a conveyor block up. The robot with chain<br />

centrifugal blast cleaning device starts to clean<br />

<br />

<br />

DUBAL

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