Service Manual, General Motors 4.3L Engine (TP ... - Kohler Power

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Table of Contents, continued Crankshaft Rear Oil Seal Removal ................................................... 6-59 Crankshaft and Bearings Removal ................................................... 6-61 Engine Block Plug Removal ......................................................... 6-62 Inspection ............................................................................... 6-66 Engine Block Clean and Inspect ..................................................... 6-66 Cylinder Boring and Honing ......................................................... 6-67 Boring Procedure .................................................................. 6-68 Piston and Connecting Rod Disassemble ............................................. 6-69 Piston, Connecting Rod, and Bearings Clean/Inspect ................................... 6-70 Piston Selection ................................................................... 6-73 Piston and Connecting Rod Assemble ................................................ 6-74 Crankshaft and Bearings Clean and Inspect ........................................... 6-76 Bearing Clearance Measuring Procedure ............................................. 6-80 Crankshaft Balancer Clean and Inspect ............................................... 6-86 Engine Flywheel Clean and Inspect .................................................. 6-86 Camshaft and Bearings Clean and Inspect ............................................ 6-88 Camshaft Bearing Removal ......................................................... 6-89 Camshaft Bearing Installation ....................................................... 6-91 Balance Shaft Bearing and/or Bushing Removal ....................................... 6-93 Balance Shaft Clean and Inspect .................................................... 6-94 Balance Shaft Bearing and/or Bushing Installation ..................................... 6-95 Timing Chain and Sprockets Clean and Inspect ........................................ 6-96 Valve Rocker Arm and Push Rods Clean and Inspect ................................... 6-96 Valve Lifters and Guides Clean and Inspect ........................................... 6-98 Cylinder Head Disassemble ......................................................... 6-99 Cylinder Head Clean and Inspect .................................................... 6-99 Valve Guide Reaming/Valve and Seat Grinding ....................................... 6-102 Cylinder Head Assemble .......................................................... 6-104 Oil Pump Disassemble ............................................................ 6-106 OIl Pump Clean and Inspect ....................................................... 6-108 Oil Pump Assemble ............................................................... 6-109 Valve Rocker Arm Cover Clean and Inspect .......................................... 6-111 Oil Pan Clean and Inspect ......................................................... 6-112 Intake Manifold Disassemble ....................................................... 6-113 Intake Manifold Clean and inspect .................................................. 6-117 Intake Manifold Assemble ......................................................... 6-118 Exhaust Manifold Clean and inspect ................................................. 6-123 Water Pump Clean and inspect ..................................................... 6-124 Thread Repair .................................................................... 6-125 Service Prior to Assembly ......................................................... 6-126 Installation .............................................................................. 6-128 Engine Block Plug Installation ...................................................... 6--128 Crankshaft and Bearings Installation ................................................ 6-132 Crankshaft Rear Oil Seal and Housing Installation .................................... 6-134 Piston, Connecting Rod, and Bearing Installation ..................................... 6-136 Balance Shaft Installation .......................................................... 6-139 Timing Chain and Sprockets Installation ............................................. 6-142 Engine Front Cover Installation ..................................................... 6-144 Oil Pump Installation .............................................................. 6-145 Oil Pan Installation ................................................................ 6-146 Crankshaft Balancer Installation .................................................... 6-149 Valve Lifter Installation ............................................................ 6-151 Cylinder Head Installation .......................................................... 6-152 Table of Contents, continued TP-6103 1/01
Table of Contents, continued Valve Rocker Arm and Push Rod Installation ......................................... 6-157 Intake Manifold Installation ......................................................... 6-159 Distributor Installation ............................................................. 6-161 Valve Rocker Arm Cover Installation ................................................ 6-164 Oil Level Indicator and Tube Installation ............................................. 6-166 Water Pump Installation ........................................................... 6-167 Exhaust Manifold Installation ....................................................... 6-168 Clutch Pilot Bearing Installation ..................................................... 6-169 Engine Flywheel Installation ........................................................ 6-169 Engine Setup and Testing ................................................................ 6-171 Description and Operation ............................................................... 6-172 Engine Component Description ..................................................... 6-172 Drive Belt System Description ...................................................... 6-172 New Product Information .......................................................... 6-173 Lubrication ...................................................................... 6-175 Cleanliness and Care ............................................................. 6-175 Replacing Engine Gaskets ......................................................... 6-176 Use of RTV and Anaerobic Sealer .................................................. 6-176 Separating Parts ................................................................. 6-177 Tools and Equipment .............................................................. 6-178 Special Tools and Equipment ............................................................. 6-179 TP-6103 1/01 Table of Contents, continued
Page 1 and 2: Service Engine Engine Model: Genera
Page 3: Table of Contents Caution Introduct
Page 7 and 8: Introduction This service manual pr
Page 9 and 10: Cautions and Notices Definition of
Page 11 and 12: Engine Marine/Industrial 4.3L 6-1 E
Page 13 and 14: Engine Marine/Industrial 4.3L 6-3 F
Page 15 and 16: Engine Marine/Industrial 4.3L 6-5 E
Page 17 and 18: Engine Marine/Industrial 4.3L 6-7 G
Page 19 and 20: Engine Marine/Industrial 4.3L 6-9 G
Page 21 and 22: Engine Marine/Industrial 4.3L 6-11
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Engine Marine/Industrial 4.3L 6-45
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Notes
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Notes
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Service Manual, General Motors 4.3L Engine (TP ... - Kohler Power

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