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Yearbook 2013/2014 - ehedg

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European Hygienic Engineering & Design Group<br />

The future of food grade lubrication<br />

Food safety is and will remain the most important issue in the food production industry. Issues<br />

such as 100% machine availability and cost-cutting and efficiency programs also are important<br />

to a processing plant’s performance. As food processors aim to meet the objectives of both<br />

food protection and production efficiencies in a slow economy, it is important to consider how<br />

food grade lubricants can play a positive role in many operations.<br />

Taco Mets, Van Meeuwen Groep B.V., NL-1382 LV Weesp, e-mail: tm@vanmeeuwen.nl<br />

Fortunately, the going concern of the food industry is not at<br />

stake: Everybody will continue to consume food. Despite<br />

the economic crisis resulting in a global manufacturing<br />

slowdown, the food industry continues to run strong.<br />

However, margins are always under pressure and many<br />

people do not realise what is essential to keep production<br />

plants operating efficiently. Today, not only are food safety<br />

rules and regulations becoming increasingly strict but<br />

company budgets are getting tighter and more limited for<br />

technical departments driven by mandatory cost-efficiency<br />

programs. These realities make it more important than ever<br />

for food manufacturing operations to find ways to achieve<br />

both objectives simultaneously.<br />

Differences in lubricants for food processing<br />

applications<br />

Creating a mindset for preventive maintenance is the<br />

most important factor in establishing an environment in<br />

which significant advantages can be achieved with quality<br />

lubricants. Food manufacturers should make sure to use H1<br />

registered lubricants, which are allowed for incidental food<br />

contact (Figure 2). Many experts in the lubrication sector<br />

believe products that are H2 registered (products for the<br />

food industry that are absolutely not allowed to come into<br />

contact with food) will disappear from the market. Either the<br />

processor uses a food grade lubricant, or not, that is the key<br />

choice. Today’s technology makes it possible to formulate a<br />

H1 registered lubricant for (almost) every application.<br />

Figure 1. Lubrication maintenance is key to sustainable and<br />

hygienic performance of production lines.<br />

Food processors can maximise their current machinery<br />

performance by focusing on maintenance of all equipment<br />

and components along the production line. There is little<br />

to be gained by a costly revision of a whole production line<br />

and not optimising every aspect of maintenance of this line<br />

to guarantee a long sustainable performance after revision<br />

(Figure 1). Lubrication is key in this process. A focus on<br />

the lubrication aspect of maintenance means investing in<br />

quality lubricants, combined with performing a structural<br />

trend analysis. Together, these will result in both hygienic<br />

production and significant cost savings.<br />

Figure 2. Food manufacturers should select the right type of<br />

lubricant for the right application.<br />

Processors may also have heard about 3H lubricants.<br />

These 3H registered lubricants (to be differentiated from H3<br />

lubricants that represents soluble and edible oils that prevent<br />

rust) are allowed to come in direct food contact. There are<br />

certain applications and situations in which contact with<br />

the food product is inevitable, and in these situations, a 3H<br />

registered lubricant is a good choice.<br />

It is important to note that sometimes the status of NSF<br />

International (US) and/or InS Services (UK) non-food<br />

compound certification is unclear. Both registration institutes<br />

use the similar U.S. Department of Agriculture/U.S. Food<br />

and Drug Administration (USDA/FDA) guidelines. Therefore,<br />

a lubricant needs to have an H1 or other registration<br />

regardless of whether certification is from NSF or InS.

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