Getting Started SURFCAM

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Step 1: Face the material ............................................................................................ 65 Step 2: Mill the pockets and profile ..............................................................................71 Step 3: Drill the holes ................................................................................................. 76 Step 4: Chamfer the edges ......................................................................................... 88 Step 5: Verify the tool path ......................................................................................... 92 Step 6: Create a setup sheet ...................................................................................... 97 Step 7: Generate the NC code .................................................................................... 99 Project 3 • Design a 3D Part ...................................................................................... 101 Creating and modifying surfaces in SURFCAM .........................................................102 Before you begin .......................................................................................................103 Step 1: Create the dial surfaces ................................................................................104 Step 2: Create the display area .................................................................................109 Step 3: Add the cover ................................................................................................ 112 Step 4: Trim the surfaces ........................................................................................... 115 Step 5: Add the buttons ............................................................................................. 117 Project 4 • Mill a Complex 3D Part ............................................................................ 125 SURFCAM 3 Axis Milling ...........................................................................................126 Before you begin .......................................................................................................127 Step 1: Rough Surfaces .............................................................................................128 Step 2: Finish the camera body .................................................................................133 Step 3: Finish the lens housing ..................................................................................138 Step 4: Trace the blend fillets ....................................................................................142 Step 5: Verify the toolpath .........................................................................................145 Index ............................................................................................................................ 149 Get Started with SURFCAM
Introduction to SURFCAM Surfware Inc. incorporates continuous revolutionary innovation into its SURFCAM product line to solve today’s biggest design and manufacturing concerns. SURFCAM utilizes cutting edge technologies for NC programming of 2-, 3-, 4- and 5-axis mills and lathes. This powerful full featured CAM system is easy to learn and a perfect fit for any shop’s requirements to increase productivity and profitability. This Get Started manual is for the Full, Educational, and Demo versions of SURFCAM. All three versions have the same 2D and 3D wireframe and surface design features. To obtain the most value, it is important to keep SURFCAM open as you read your Get Started manual. Before you begin, you should have the following: • Experience with the Microsoft® Windows® operating system • Mechanical design experience • Machine programming experience Depending on which version of Windows you are running on your computer, you may notice a difference in the appearance of the menus and windows in this guide. These differences are merely visual and do not affect the projects you will complete in this guide. • Standard Version. The standard version of SURFCAM saves design files with a .scprt file extension. These files can be opened with all three versions of SURFCAM. • Educational and Demo/Student versions. These versions of SURFCAM save files with a .dem file extension. These files can only be read by educational and demo/student versions of the software. The Demo/Student version lets you create a temporary toolpath and display it on the screen, but you cannot save the toolpath. Important: Files with a .dem extension cannot be opened with the standard version of SURFCAM.
Page 2 and 3: Get Started with SURFCAM Copyright
Page 6 and 7: System Requirements The following o
Page 8 and 9: SURFCAM Help SURFCAM provides onlin
Page 10 and 11: toolbars. If you select No Text Lab
Page 12 and 13: The SURFCAM Status Toolbar The butt
Page 14 and 15: Using SURFCAM SURFCAM is a computer
Page 16 and 17: Use the Open command on the File me
Page 18 and 19: To activate the change, you need to
Page 20 and 21: Managing toolpaths Use the NC Opera
Page 22 and 23: Generating NC code A CNC machine to
Page 24 and 25: Creating and modifying geometry in
Page 26 and 27: Icon Command Description Sketch Poi
Page 28 and 29: Step 1: Draw the part profile The f
Page 30 and 31: 5 Click Keyboard 6 Enter 0.0 for al
Page 32 and 33: 4 Select the bottom line 5 Click in
Page 34 and 35: Trim and fillet the corners of the
Page 36 and 37: 7 Click the Trim button until Trim
Page 38 and 39: 5 Select the beginning element as s
Page 40 and 41: 2 Click Center/Diameter 3 Enter a d
Page 42 and 43: 2 Click Offset 3 Click Change Offse
Page 44 and 45: 9 Click inside the profile to indic
Page 46 and 47: 2 Click Tangent 2 3 Click Change Ra
Page 48 and 49: 9 Select the lower half of the larg
Page 50 and 51: 14 Click Change Radius 15 Change th
Page 52 and 53: 4 Click Center 5 Select the circle
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4 Click Sketch 5 Select the origin
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You have now completed drawing the
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4 Click Keyboard 5 Set the dialog a
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Now you need to specify two locatio
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9 Click Fit This project is now com
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SURFCAM 2 Axis Milling SURFCAM’s
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Icon Command Description Material P
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Before you begin Make sure your uni
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By default, Chain is selected on th
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6 Enter 1 for the Tool Number and L
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11 Click Accept 12 On the Main tool
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4 Click Part 6 Click Auto 5 Select
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11 Click the Cut Control tab 12 Set
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Step 3: Drill the holes A single dr
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4 Select one of the drilled holes i
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4 Click Select Tool 5 Select the .5
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11 Click Add After 12 Click Select
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16 Click the Cycle Control tab 17 S
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24 Click the Sorting Control tab 25
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Step 4: Chamfer the edges Chamferin
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5 Click the Cut Control tab 6 Enter
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Step 5: Verify the tool path Verifi
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8 Click Run SURFCAM Verify The Veri
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13 Click Play to start the verifica
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3 Set the dialog as shown and click
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Now the generated code is shown in
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Creating and modifying surfaces in
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For this project you will learn how
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Next you will create a fillet surfa
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12 Click Fillet 13 Change Fillet Ra
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4 Click End Point 5 Select the end
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Step 3: Add the cover Next you will
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You will finish the cover by creati
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5 Select the cover surface and the
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4 On the Edit menu, click Trim/Brea
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10 On the Create menu, click Surfac
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15 Click Yes to create the blend su
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22 Click End Point 23 Select the en
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SURFCAM 3 Axis Milling SURFCAM gene
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Step 1: Rough Surfaces Z Rough remo
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8 Set the Cut Control tab as shown
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12 Open the Operations Manager and
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3 Click Select Tool and choose the
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7 Click Sketch 8 Right-click on the
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Step 3: Finish the lens housing You
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Step 4: Trace the blend fillets You
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Next you will create stock for veri
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7 Click Run SURFCAM Verify Note: To
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Getting Started SURFCAM

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