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chapter - 1 introduction - Meghalaya State Pollution Control Board

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Hills Cement Co. Limited.<br />

usually selected according to the wear characteristics of the material.<br />

Improved balls and liners made of high chromium steel is one such<br />

material but other materials are also possible. Other improvements include<br />

the use of improved liner designs, such as grooved classifying liners.<br />

These have the potential to reduce grinding energy use by 5- 10% in<br />

some mills, which is equivalent to estimated savings of 1.8 kWh/ton<br />

cement.<br />

6. 6 PLANT-WIDE MEASURES<br />

1. Preventative Maintenance-<br />

2. High-Efficiency Motors and Drives- Adjustable or Variable Speed<br />

Drives<br />

3. Compressed Air Systems-<br />

Maintenance of Compressed Air Systems-<br />

• .HHSWKHFRPSUHVVRUDQGLQWHUFRROLQJVXUIDFHVFOHDQDQGIRXOIUHH<br />

• .HHSPRWRUVSURSHUO\OXEULFDWHGDQGFOHDQHG<br />

• ,QVSHFWGUDLQWUDSV<br />

• 0DLQWDLQWKHFRROHUVRQWKHFRPSUHVVRUWRHQVXUHWKDWWKHGU\HUJHWVWKH<br />

lowest possible inlet temperature.<br />

• &KHFNEHOWs for wear and adjust them. A good rule of thumb is to adjust<br />

them every 400 hours of operation.<br />

• 5HSODFH DLU OXEULFDQW VHSDUDWRUV DFFRUGLQJ WR VSHFLILFDWLRQV RU VRRQHU<br />

Rotary screw compressors generally start with their air lubricant<br />

separators having a 2 to 3 psid pressure drop at full load. When this<br />

increases to 10 psid, change the separator.<br />

• &KHFNZDWHU-cooling systems for water quality (pH and total dissolved<br />

solids), flow, and temperature. Clean and replace filters and heat<br />

exchangers per manufacturer’s specifications.<br />

4. Reduce Leaks-<br />

5. Reducing the Inlet Air Temperature- Maximize Allowable Pressure<br />

Dew Point at Air Intake<br />

<strong>Pollution</strong> <strong>Control</strong> Consultants (India) Pvt. Ltd. 126

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