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MetiJods of Wo rkedited and drawn by Jim RicheyMaking fixed-louver shuttersto lock the arms at this distance. With dle sawblade set as high asdle cove will be deep, place the device over the blade and rotateit until the arms contact the tips of the teeth at front and back.The device is now at dle correct fence angle. All that remains isto clamp a fence to the saw at the same angle, and taking about!i16 in. at a pass, begin making incremental cove cuts untildle final depth is reached.-joe Hardy, Des Moines, Iowa--",jlll"- Dowel in stop blockfits holes in channel.Exterior wood really takes a beating in the subtropical climate ofKey West, Fla., where I work. So when a client hired our companyto replace his deteriorated pine shutters with longer-lastingredwood, we developed dlis quick, easy and inexpensive medlodfor building the shutters right on the job site.A 'tedious but critical part of shutter construction is routingslots in dle stiles for louvers. For this operation, we devised a jig,as shown in the sketch above, dut holds the stile in a channeland allows it to be moved in steps as each louver slot is routed.Accurate spacing is ensured by using a stop block and a series ofholes 1318 in. apart in me channel. A dowel in the bottom ofme stop block fits the holes. The jig is also fitted with a bridgemat holds the router above and at ISO to the stile. The bridgemay be unfastened and repositioned to cut mirror-image slots inme mating stile. A recess in dle top of me bridge allows merouter to travel back and forth the precise distance needed tocut each slot.To rout louver slots in a stile, we first mark off 6 in. at the topand bottom to allow enough room for the rails and waste. Wealso mark off me center of the stile where we skip two slots toleave room for the middle rail. Then, with the stile located in thejig's channel, we begin routing slots, tipping back the router tostart me cut (a plunge router would be great for this job). Afterrepositioning the bridge, we rout slots in me opposite stile. Tocomplete the shutters, we mortise the stiles, cut tenons on merails and glue up with epoxy and pipe clamps.-Barb M. Kamm, Key West, Fla.Angle finder for cutting covesSet parallelogram jig to desired covewidth; place astride blade todetermine fence angle.Quick tip: Recently I was assembling some sliding dovetailjoints. As might be expected, they stuck. To find the tight spots, Irubbed the dovetail wim chalk. Where me joint was binding, thechalk was rubbed off, indicating high spots mat needed to bepared down. -Dennis Sweeney, Upper St. Clair, Penn.Wooden spring for outfeed supportI tried using a roller work-support while joining the edges oflong, heavy boards, but no matter how carefully I adjusted theheight, invariably the work would be marked when the end ofme board bumped me roller. What I really needed was a moreflexible support that simply helped hold up me front of mePlywood springsupports work.board. The arrangement I came up with consists of a 2-ft.-long,!i4-in. plywood spring screwed to a 6-in.-long 2x4 clampingspline. 1 clamp me spring in a portable vise an I adjust it so itbalances the weight of the work and requires only a slight downwardpressure to keep the work flat on the outfeed table.-jack jerome, Nokomis, Fla.Glue injectorOverall lengthis about 3 in.To accurately cut coves on the tablesaw, you must clamp thefence to the table at dle correct angle, because dle angle determinesme shape of me cove. This simple parallelogram devicemakes finding me correct fence angle easy.To use the device, simply move the arms apart a distanceequal to me desired widm of the cove and tighten the wing nutsAsk your veterinarian to save you a few of these little accordionsqueeze bottles mat come filled wim an antiseptic used to irrigatepuncture wounds. The bottles make great glue or oil applicatorsin tight places.-Steve Altal-d, Carbondale, Ill.Quick tip: It's long been dle rule to buy two rechargeablebatteries for a portable electric tool: One battelY can sit chargingwhile me other one works. A neighbor recently shared another8 Fine Woodworking
JIG SAWS158ZVS Orbit. Action 1I0b Hdlo Jig So .. .118.003Z38VS Un •. Shonk Muh. Orbit. Jig So .. 99.001651 7 1/4" Cir. So .. , 13 Imp 99.001654 7 1/4" Pi.oting Cire. SI .. 105.00163Z VSK Plntlllr Rlep. SI ..lZ9.00DRILLS DRILLS DRILLS9Z0VSRK 3/8" 9.6 V Cordlo .. Drill I I 5.009Z0VS 3/8" 9.6 V Cordl.ss Drill ../0 elso lZZ.0019Z0VSRK 3/8" Cordlo .. R .. orsing Drill 95.00II 58VSR 3/8" Vir. Spd. Rev. Drill 69.0091066 liZ" VSR Mighty Midget Drill 109.001196VSR 3/8" VSR Hornet Hlmmor Drill 109.00II 98VSR 112" VSR Z spd. Hlmmor Drill 129.009Z1VSRK 3/8" Cordl .. s 9.6 Drill ../eluteh139.00ROUTERS ROUTERS ROUTERS1601 I hp Routor 9Z.00160Z I 112 hp Routor 109.001604 I 3/4hp Router 118.001606 D-Hlndle, I 3/4 hp Routor 138.0090300 FilOd Blso Router. 3 3/4 hp 309.0090303 Plungo Blso Routor, 3 112 hp 449.501608 Trim Router 79.001608M Motor for 1608/1609 Series 85.00160BL Laminite Trimmer 85.001608T Tih Blse Trimmer 89.001609 Offset B,se Trimmer 119.001609K Installers Kit 159.001611 Plunge Routor. 3 hp 198.001611 Plunge Router. 3 hp. 220 Volt 261 .00SANDERSSANDERS SANDERS32700 3.21 Dustlo .. Bolt Sindor 125.001272 3".24" Bolt Sindor 149.0012720 3".24" Bolt Slndor .. I Dust Colloetor 169.001273 4".24" Bolt Sandor 168.0012730 4".24" Belt Sindor 101 Dust Collector 175.001290 Finishing Sandor, 1/2 shoet12900 Finishing Slndor, 1/2 sheot dustloss1273 DVS 4".24" B.lt Sindor3268 H.lt GunOTHER TOOLS1700 10 Gil. WetlDry Vleuum3221 18" Professionll Hid •• Trimmer3221l26" Professional Hedge Trimmer1347 4 1/2" Mini Grindor1323 9" Grinder11210 5/8 Rotary Hammer11212 3/4 Rotlry Hlmmor3258 3 1/4" Powor PllnlrC15FBFl000A001 .. 0 IS" Mitor SIlOHITACHI12" Pllnor/6" Joinor Comb.129.00139.00198.0069.00227.5094.50105.0075.00119.00169.00189.00119.00380.001440.00CB75A Bind Sa.. 1589.00C8FB Compound Mit .. Saw 480.00FREE FREIGHTColo. Watts 1-800-523-6285CALL TOLL FREE1-800-525-0750VISA and MASTERCARD ACCEPTEDAVIATION/INDUSTRIAL SUPPLYP,O. Box38159 . Denver. CO 8023871'1.aKilafreight prepaid6012 HDW.,,-&3/8 Cess Clutch Drill2708 W 8" Table Saw wlc blade 266.00'"3601 B I 318 hp. Router121.00 .9820-2 Blade Sharpener199.00 . ,... "5402 A 16" Circular Saw 330.001900 BW 3 1/4 Planer115.00 4302 C Var. spd. Jig Saw 152.00LS10209900 B 3x21 Belt Sander 143.0010" Mitre9401 4x24 Belt Sander170.005007NBA 7 1/4" Circular Saw 136.00JR3000V Recpro Saw3705 Offset Lam. TrimDP 4700i .130.00134.00112" Drill1 ... 00410 Oust Collector272.003620 1 1/4 hp. Plunge Router 97.003612B 3 hp. Plunge Sq. Base 199.005077B Hypoid Circular Saw 149.006093DW Clless Clutch drill, V.S. 121.00 3612 BR9030 I 1/8" x 21" Belt Sander 132.00BO 45503 hp. RouterDustless Pad Sander 49.00 $199Batteries for Cordless7.2 Volt $32.009.6 Volt $34.00Orders only Call:1-800-533-9282608-273-01482833 Perry St.Madison, WI 53713MasterCard and Visa Welcomelr ROBLANDThein te11 igen tone-manshop.-DEALERS WELCOMECANADAGeneral Mfg. Co. Ltd.835 CherrierDrummondville, QUE J2B 5A8(819) 472-1161LAGU\IA TOOLS1-(800) 234-19762081 Llguna Canyon RoadLlguna Beach, California 92651TheseTwo ToolsMayBeThe finestThat YouWm r:verOwn.A wonder to look at, a loy to hold and apleasure to use.Craftsmanship demands accuracy.The TS-2 MASTER TRY SQUAREis the most beautiful and accuratesquare made today. Solid hardenedbrass and rosewood, it is the perfectmarriage between craftsmanship andmaterials. The TS-2 is guaranteedsquare to ± .002:' inside and out,over the length of the 8" blade!Designed as a companion tool withthe TS-2, we proudly offer the SA-2SCRATCH AW L. This 8" tool is acraftsman's dream. The two degreetapered blade is long and sharpenough to get into those tight dovetaillayout situations. The hardened toolsteel blade is capped with a fla'blesSlyhand-turned rosewood handle ymaster turner, Mark Stevens.Craftspeople deserve and shoulddemand quality. Our tools are forpeople who care, those that know thespecial joy of working with distinctiveproducts, those that know quality iscontagiOUS.----1·800·253·3332r Bridge City Tool Works - 1IIII__1104 N.E. 28thSuite 200APortland, OR 97232Please send me.TS-2--SA-2 Scratch Awl @$28.00 + 4.50 P&H__ OneIIMaster Try Square @ $50.00 + 5.50 P&H______________ Iof each @ $82.00. SAVE $6.001 II--Catalog $1.00 (<strong>Free</strong> with purchase)IEnclosed is $ 0 CK 0 Money OrderI 0 Visa 0 --MC 0--- _ __AE Exp. Date II Card # INameI IAddressState ---ZipJ-----------L CityJanuary/February 1989 9
Page 3 and 4: FineW> rktng'_' ______ ___ January/
Page 6 and 7: Letters (contillued)never hurt hims
Page 10 and 11: Methods of Wo rk (contillued)exampl
Page 12 and 13: Making a door sandwichI intend to m
Page 14 and 15: Q & A (colltillued)of a bad situati
Page 16 and 17: Pollou'-upby Dick BurrowsMore on to
Page 18 and 19: Easy toStep by Step DrawingsBuildOn
Page 20 and 21: (25 years)P-SOO20" PlANERSEATTLE:1
Page 22 and 23: There areover 4,000money-savingreas
Page 24 and 25: READY TO ASSEMBLE-SOLID-CHERRYWALNU
Page 26 and 27: THE BARTLEYBUNDLES!AlJ.500 ·24"Ban
Page 28 and 29: A GREAT DEA.L IMORE (f)5 HP, 3 Ph3
Page 30 and 31: --ANTIQUE & USED TOOLSQuality, olde
Page 32 and 33: PhoneStater--- - -[][]Ur:iTheWoodwo
Page 34 and 35: """""',' Universal Precision Measu
Page 36 and 37: FineWorking January/February 1989M
Page 38 and 39: Once the backrest plaques are joine
Page 41 and 42: Fig. 4:.1:iim.lf1lmllli.iiiiie?tII
Page 43 and 44: Secret compartments were so common
Page 45 and 46: -----.JFig. 4: Hanging tray below t
Page 47 and 48: Tbree examples of the author's slid
Page 49 and 50: worked but will maintain a crisp, s
Page 53 and 54: SCROLL-SA W TESTCompany and model L
Page 55 and 56: An ordinary woodturning lathe can b
Page 57 and 58: use a dust collector, and if possib
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I've never been especially fond of
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and it shields your fingers from ex
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The cabinet scraper used by the aut
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Fig. 2: Post:Modern Table Top, 52 i
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Fig. 3: LFI TableNut is fastened to
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Fig. 3: Curved miterPattern doesn't
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Selections from the author's sketch
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thor anticipate problems and make f
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Fig. 2: Air flowMoist air exits thr
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lating fan. The idea here is to ins
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Long prized by woodworkers for its
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A Chinese woodworker assembles an e
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Chinese shaping toolsThroughout Chi
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Using a Holtzapffel ornamental lath
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NOW! BUY BRIDGEWOOD IN CANADA . ..
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QiUl j!! IIIc:Ul.=:c ...!!
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111,"11SIOPm'EI.I,lu it ....IS •
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CARBIDE TIPPED ROUTER BITSPRCAL PRO
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FS Tool CorporationP.o. Box 510, 21
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... !Ij*;::""' eMore NTS 14-5614" H
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FI:\ISHI:\G SLPPLIESIf you have bee
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T\UNTONPUBliCATIONS... by fellow en
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PmeWqqQWorkingIndex to issues 66 th
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FowlerFowler, Brian, chair by, 67,1
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ScrewsZimmerScrews:brace driving of
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34-76 1 10' Uni s-l-l/2 hp ........
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MOISTURE METERFAMOUS "MINI-LiGNO"MA
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Dependable extra hands for all type
Page 117 and 118:
MIRRORA· THE HAND MIRRORCOMPLEMENT
Page 119 and 120:
£'Delrl.lnc'e To Manufacture Quali
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