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WINTER 2016

Distributor's Link Magazine Winter Issue 2016 / Vol 39 No1

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26 THE DISTRIBUTOR’S LINK<br />

Carmen Vertullo Lead Trainer, Fastener Training Institute ®<br />

FASTENER TRAINING INSTITUTE ®<br />

5318 East 2nd Street #325, Long Beach, CA 90803<br />

TEL 562-473-5373 FAX 661-449-3232<br />

EMAIL info@fastenertraining.org WEB www.fastenertraining.org<br />

TO BAKE OR NOT TO BAKE?<br />

Sooner or later most suppliers of electroplated<br />

fasteners get around to asking and answering this<br />

question. Unfortunately for many the answer comes too<br />

late because the question comes too late. They have<br />

already experienced a hydrogen embrittlement failure<br />

event as the result of a half-baked baking strategy, or<br />

they have wasted untold thousands of dollars baking<br />

plated fasteners that did not need to be baked.<br />

This article is not about hydrogen embrittlement, so<br />

when you finish reading it you will not know all about<br />

hydrogen embrittlement. This article is about baking, so<br />

what you will know is how to make the best decision<br />

about embrittlement relief baking from a risk<br />

management perspective - and if you do want to know<br />

all about hydrogen embrittlement in fasteners you will<br />

have access to the best and most current technical<br />

resources available to the fastener supplier,<br />

manufacturer, or user. The most current research and<br />

experience is not reflective of many older specifications<br />

which most platers, users and suppliers are following.<br />

However, some standards are up to date and there are<br />

some new resources that we all need to be aware of.<br />

Of course there is a little more to the question than<br />

just “to bake or not to bake”. Some of the more obvious<br />

rejoinders are:<br />

Why do we bake?<br />

At what temperature?<br />

What fasteners require baking?<br />

What fasteners do not require baking?<br />

Which ones, if any, are borderline?<br />

What processes require baking?<br />

What processes do not require baking?<br />

For how long do we need to bake?<br />

• When in the process sequence should the<br />

baking be done?<br />

TECHNICAL ARTICLE<br />

Who decides?<br />

•<br />

How much does it cost?<br />

What specifications address baking?<br />

How do I know if the baking was effective or not?<br />

Before we attack these questions, just to get us all<br />

on the same page let’s get a basic definition of Hydrogen<br />

Embrittlement (HE) as it relates to fasteners:<br />

Hydrogen Embrittlement: Certain metals, such as<br />

carbon steel and alloy steel may absorb atomic hydrogen<br />

which is generated in processes such as acid cleaning,<br />

pickling, and electroplating. When higher-strength<br />

fasteners are placed under a load, (tightened above a<br />

certain percentage of their yield strength), the hydrogen<br />

migrates in the metal to the areas of high stress, usually<br />

at the head-body junction or the first loaded thread. The<br />

hydrogen concentration at these high stress locations<br />

causes micro-cracks to form. The micro-cracks become<br />

larger cracks which eventually (usually in a few hours to<br />

a few days’ time) leads to catastrophic failure of the<br />

fastener. This defines a type of HE that is process<br />

induced and it is called Internal Hydrogen Embrittlement<br />

(IHE) because the source of hydrogen is internal at the<br />

time the fastener is put under a load. Another type of HE<br />

is caused when the source of hydrogen is external to the<br />

fastener under load, usually caused by corrosion of the<br />

fastener, of its coating or of the assembly in the<br />

environment. This type of HE is called Environmental<br />

Hydrogen Embrittlement (EHE). The mechanisms<br />

involved in these two types of HE is the same, only the<br />

source of the hydrogen and the timing is different.<br />

Because this article focuses on the HE relief baking<br />

process, only IHE is of concern here and we will refer to<br />

it as simply HE.<br />

CONTINUED ON PAGE 114

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