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HMI software for CNC controls

HMI software for CNC controls

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■ Overview<br />

Measuring cycles<br />

Example: Measuring a shaft<br />

Measuring functions can execute either channel-specifically including<br />

all axes programmed in the measuring set as well as<br />

axially from the parts program or from synchronous actions<br />

beyond NC block limits.<br />

Measuring cycles are subroutines <strong>for</strong> solving specific measuring<br />

tasks. They are easy to use by entering values <strong>for</strong> predefined<br />

parameters. A general distinction is made between tool measurement<br />

and workpiece measurement. For this purpose, we<br />

provide you with a complete range of measuring cycles<br />

■ Benefits<br />

7 2 probes can be connected simultaneously<br />

7 Measurement in the solid with frame<br />

7 Adaptable measuring modes with/without deletion of residual<br />

distance<br />

7 Display and logging of measuring parameters and results<br />

(with measuring cycles)<br />

7 Results can be read in the machine or workpiece coordinate<br />

system<br />

7 Cyclic measurement with synchronous actions parallel to<br />

workpiece machining<br />

7 Measurement in jog mode <strong>for</strong> milling machines<br />

With the advantages of the SINUMERIK measurement functions<br />

and measuring cycles, you ensure machining accuracy, shorten<br />

idle times, and eliminate sources of faults, thus making a significant<br />

contribution to further automation of the manufacturing process.<br />

<strong>HMI</strong> <strong>software</strong> <strong>for</strong> <strong>CNC</strong> <strong>controls</strong><br />

Operator control and programming<br />

■ Function<br />

Measuring functions/measuring cycles<br />

Measuring cycles<br />

Example: Two angle measurement <strong>for</strong> determining the position of a plane<br />

in space<br />

In the case of tool measuring, the loaded tool (typically in the<br />

revolver on turning machines) is moved toward the probe which<br />

is either in a fixed position or swiveled into the working range by<br />

a mechanical device. The automatically derived tool geometry is<br />

entered in the relevant tool offset data record.<br />

In the case of workpiece measuring, a probe is moved towards<br />

the clamped workpiece like a tool. The flexible selection of measuring<br />

cycles means that you can handle practically every measuring<br />

task associated with turning or milling.<br />

The principle of "on-the-fly measurement" is implemented in<br />

SINUMERIK <strong>controls</strong>. The advantage of this principle is that processing<br />

of the probe signal is carried out directly in the <strong>CNC</strong>.<br />

The measuring parameters and the results of the measurements<br />

are output extremely clearly in separate displays which are either<br />

automatically deselected at the end of the cycle, or can be acknowledged<br />

when starting the <strong>CNC</strong>.<br />

The result of the workpiece measurement can either include<br />

automatic offset of the zero point or a correction of the tool wear<br />

by the difference between the actual value and the setpoint.<br />

The measured results can be logged in a file. The Siemens<br />

measuring cycles offer a standard log which you can adapt as<br />

required.<br />

In order to measure tool and workpiece dimensions, a touchtrigger<br />

probe is required that supplies a constant signal (rather<br />

than a pulse) when deflected. The probe should switch bouncefree,<br />

and mechanical adjustment may be necessary.<br />

Multidirectional probes can be used <strong>for</strong> all tool and workpiece<br />

measurements on turning and milling machines. Bidirectional<br />

probes are treated like a mono probe <strong>for</strong> workpiece measurements<br />

on milling and machining centers, but are not suitable <strong>for</strong><br />

tool measurements.<br />

Monodirectional probes can be used on milling machines and<br />

machining centers with slight restrictions in workpiece measurements,<br />

but are not suitable <strong>for</strong> tool measurements or <strong>for</strong> workpiece<br />

measurements on turning machines.<br />

Siemens NC 60 · 2006<br />

4/11<br />

4

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