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Preparation and procedure for Mechanical<br />

Properties Testing<br />

Tensile test are carried out at a crosshead<br />

speed of 1.0 mm/min at room temperature. The<br />

ultimate strength and location of fracture are<br />

determined. The fractured surfaces are analyzed<br />

by X‐ray diffrac<strong>to</strong>meter using Cu‐k radiation.<br />

Fractured surfaces are observed by Scanning<br />

Electron Microscope (SEM) and frac<strong>to</strong>graphs ex‐<br />

amined. SEM pho<strong>to</strong>graphs of these interface<br />

fractured specimens are also taken.<br />

The metallographic specimens are also used<br />

for hardness testing. In this test, the microhard‐<br />

ness tester of the Vickers hardness testing ma‐<br />

chine is employed with loads of 5 and 10 grams.<br />

The hardness is measured across the bonding<br />

interface.<br />

BENEFITS OF DIFFUSION BONDING/ WELDING<br />

The diffusion bonding process is normally used<br />

<strong>to</strong> fabricate parts, when highly‐quality and high‐<br />

strength welds are required, w<strong>here</strong> part shapes<br />

are intricate and would be costly or impossible<br />

<strong>to</strong> manufacture by conventional means or when<br />

the materials used possess unique properties<br />

that interfere with, or area difficult <strong>to</strong> maintain<br />

during conventional fabrication processing. This<br />

specialized welding process has found consider‐<br />

able acceptance in the manufacturing of aero‐<br />

space, nuclear and electronics components.<br />

Further research of this concept would be<br />

beneficial at University level as it will focus on<br />

the development and validation of new joining<br />

techniques specifically for the dissimilar materi‐<br />

als such as between steel and aluminum alloy.<br />

The potential success of a possible research will<br />

contribute enormously <strong>to</strong> the development of a<br />

new welding technology and scientific knowl‐<br />

edge <strong>to</strong> the university and as an alternative fab‐<br />

rication and production methods in the marine<br />

and other related industries. Joining of alumin‐<br />

<strong>MIMET</strong> Technical Bulletin Volume 1 (2) 2010<br />

ium superstructure <strong>to</strong> steel deck and aluminium<br />

decks (or even bulkheads) <strong>to</strong> steel hulls and<br />

other ship’s components fabrication, fitting and<br />

mounting are examples of possibility of utilizing<br />

diffusion bonding technique in marine construc‐<br />

tion.<br />

CONCLUSION AND RECOMMENDATION<br />

Realizing the important and benefits of the diffu‐<br />

sion bonding/ welding as mentioned above, it is<br />

recommended that further research <strong>to</strong> be con‐<br />

ducted at <strong>UniKL</strong> <strong>MIMET</strong> that would benefit the aca‐<br />

demic fraternity in particular and the related indus‐<br />

tries in general.<br />

REFERENCES<br />

1.AWS. 1938. “The AWS Master Chart of Welding Process”.<br />

AWS Welding Handbook American Welding Society, Miami,<br />

Florida<br />

2.D.F. Paulonis, “Diffusion Welding and Brazing”, Pratt and<br />

Whitney Aircraft Group, United Technologies, USA.<br />

3. D.F. Paulonis, “Advanced Diffusion Welding Process”, Pratt<br />

and Whitney Aircraft Group, United Technologies, USA.<br />

4.Tadashi Momono, 1990. “Diffusion Bonding of Cast Iron <strong>to</strong><br />

Steel under Atmospheric Pressure”, Casting Science and Tech‐<br />

nology, The Japan Foundrymen Society, Japan.<br />

| MARINE FRONTIER @ <strong>UniKL</strong><br />

73

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