Lockout / Tagout - Ohio Bureau of Workers' Compensation

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Resources Available from the Division of Safety & Hygiene (DSH) Libraries (800) 644-6292 (614) 466-7388 library@bwc.state.oh.us www.ohiobwc.com Safety training: • Safety talks, outlines and scripts - DSH Safety leader’s discussion guide, Training Center’s One-hour safety presentations, reference books, web resources • Videos – hundreds of safety and health topics • Books and articles on training techniques Machine and equipment safety: • Safety standards (ANSI, NFPA, CGA) • Books and articles on power presses, material handling equipment, lockout/tagout, etc. Sample written programs: • DSH program profiles and sample written programs • Reference books • Internet resources Illness and injury statistics: • Statistics from the U.S. Bureau of Labor Statistics • National Safety Council’s Injury Facts • National Institute of Occupational Safety & Health (NIOSH) studies Hazard communication and chemical safety: • Chemical safety information • Material safety data sheets (MSDSs) • Sample written programs • Videos • Internet resources Safety standards • American National Standards Institute (ANSI) standards (including standards for construction, machinery and equipment, personal protective equipment) • National Fire Protection Association (NFPA) fire codes (including the Life Safety Code and the National Electrical Code) • Compressed Gas Association (CGA) standards Other topics of interest (books, articles, magazines, videos and standards): • Confined spaces • Powered industrial trucks • Electrical safety • Respiratory protection • Job safety analysis • Safety culture • New employee orientation • Scaffolds Directories and lists of vendors of safety equipment Occupational Safety & Health Administration (OSHA) regulations Manual of Uniform Traffic Control Devices (MUTCD) Recommendations of useful Internet sites BWC publications
Additional Resources for Lockout/Tagout All of these materials are available through the BWC Division of Safety & Hygiene Libraries. Call 800- 644-6292 or e-mail library@bwc.state.oh.us. Books: • Grund, Edward V., Lockout/Tagout: The Process of Controlling Hazardous Energy. National Safety Council, 1995. • Kelley, Stephen M., Lockout/Tagout: A Practical Approach. American Society of Safety Engineers, 2001. Standards: ANSI/ASSE Z244.1-2003, Control of Hazardous Energy—Lockout/Tagout and Alternative Methods. American Society of Safety Engineers/American National Standards Institute. Articles: • Armantrout, Josh, “Modern Methods.” Occupational Health & Safety, Oct. 2000, 209-212. • Campbell, Thomas, “LOTO Remains Problematic: Employee Training, Written Procedures Key.” Professional Safety, March 2003, 48-51. • Ford, John, “Answers for LOTO Dilemmas.” Occupational Health & Safety, March 2003, 93-94. • Kelley, Stephen M., “High-Performance Lockout/Tagout.” Occupational Hazards, Jan. 2000, 59-61. • Lippert, Berta and Robert E. Brown, Jr., “A Ten Step LOTO Program.” Occupational Health & Safety, March 2004, 94-105. • Mutawe, Abdalla, et al., “OSHA’s Lockout/Tagout Standards: A Review of Key Requirements.” Professional Safety, Feb. 2002, 20-24. Web Site: OSHA’s lockout/tagout page: http://www.osha.gov/SLTC/controlhazardousenergy/index.html Videos: • Lockout Tagout: Controlling the Beast. 1998, 20 minutes, No. 670041. • Lockout Tagout Compliance. 1999, 13 minutes, No. 670033. • Lockout Tragedy. 2001, 16 minutes, No. 670049. • Lockout/Tagout: When Everyone Knows. 2002, 7 minutes, 670044. • Lockout/Tagout Awareness. 1998, 10 minutes, No. 670034.
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Lockout / Tagout Class Agenda and O
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Lockout / Tagout Course Objectives
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Activity Plan q Activity Other peop
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The following accidents, taken from
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V. Identify Different Personnel u A
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XI. Miscellaneous Items in Your Pro
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2-10
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OSHA Regulations (Standards - 29 CF
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(a)(3) "Purpose." (a)(3)(i) This se
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(c)(2) "Lockout/tagout." (c)(2)(i)
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(c)(5)(ii) Lockout devices and tago
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(c)(7)(i)(A) Each authorized employ
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(d)(2) (d)(3) (d)(4) "Machine or eq
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(e)(3)(ii) Making all reasonable ef
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(7) Ensure that the equipment is di
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III. Definitions Authorized employe
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D. Lockout Device Application. 1. A
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3. Ensure that our employees unders
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APPENDIX A TAGOUT PROCEDURES A. Whe
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DATE: _____/_____/_____ APPENDIX C
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APPENDIX E ENERGY SOURCE EVALUATION
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2 of 3 APPENDIX F 5. A. Apply locks
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APPENDIX G-1 “Authorized” Emplo
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APPENDIX G-3 “Other” Employee T
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HAZARDOUS ENERGY CONTROL PROCEDURES
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Appendix I Audit Checklist Review t
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Yes No Before the machinery is acti
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Additional Training for Qualified P
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Employer Responsibilities (continue
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Preventing Shock • Safety Plannin
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(c)(2) (c)(3) (c)(4) Communications
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(b)(3)(ii) The skills and technique
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The work practices that are used sh
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equivalent to that obtained by use
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Note: The work practices used by qu
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(c)(3)(iii)(B)(2) The equipment is
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OSHA Standards Interpretation and C
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[01/07/1992] Electrical safety rela
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guards and/or devices assure employ
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contradict the guidance provided in
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• Verification is provided by a s
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Question: Reply: Would interlocking
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The following document is reproduce
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WHY THIS LOCKOUT IMPLEMENTATION KIT
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LOCKOUT STANDARD CHRONOLOGY Februar
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6. Industry sectors, such as constr
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f. Each element of this program wil
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h. Locks shall be attached to each
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Training records such as attendance
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(b) (c) (d) (e) (f) Machinery equip
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(iv) Prior to lockout device remova
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APPENDIX A - SAMPLE FORMS Form No.
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Form No.2 WRITTEN PROCEDURE ELEMENT
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Are alternate energy control method
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Is procedure adequate? ____________
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Is job procedure for removal being
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11. Have attempts been made to cont
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Document No- 1 PLANNING FOR TRAININ
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8. The retraining must reestablish
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appropriate, to determine whether e
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One Hour Safety Presentation The ma
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Elements of a Lockout/Tagout Progra
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Identify Different Personnel u Auth
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List & Identify all Sources Of Ener
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Procedures For Each Piece Of u Writ
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Training Affected & Other Employees
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Develop Procedures On How You Will
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Miscellaneous Items in Your Program
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Page 188: Elements of a Lockout/Tagout Progra
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Page 216: Other Things To Consider u When do
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Page 240 and 241: The CDC is always a good resource f
Page 242: http://www.fmcsa.dot.gov/safetyprog
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Lockout / Tagout - Ohio Bureau of Workers' Compensation

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