Lockout / Tagout - Ohio Bureau of Workers' Compensation

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Yes No Is the locking out of control circuits in lieu of locking out main power disconnects prohibited? Yes No Are all the equipment control valve handles provided with a means for locking out? Yes No Are appropriate employees provided with individually keyed personal safety locks? Yes No Can you observe wear and use on the locks, or are they still in showroom-new condition? Yes No Are the employees required to keep personal control of their keys while they have safety locks in use? Yes No Is it required that only the employee exposed to the hazard install or remove the safety lock? Yes No Is it required that employees check the safety lockout by attempting a startup after making sure no one is exposed? Yes No After the safety is checked, is the switch again placed in the “off” position? Yes No Are employees instructed to always push the control circuit stop button before re-energizing the main power switch? Yes No Is there a way to identify any or all employees who are working on locked out equipment by their logs or accompanying tags? Yes No Are enough accident prevention signs, tags, and safety padlocks provided for any reasonably foreseeable repair emergency? Yes No When machine operation, configuration, or size requires the operator to leave his or her control station to install tools or perform other operations, and if part of the machine could move if accidentally activated, is such an element required to be separately locked or tagged out? Yes No If the equipment or lines cannot be shut down, locked out, and tagged, is a safe job procedure established and rigidly followed? Yes No Have employees been trained not to start machinery or equipment if it is locked out or tagged out? Yes No Are all workers notified when the machinery or equipment they usually use is shut down and locked out for maintenance or servicing purposes? Yes No After maintenance is completed, is the machinery checked to ensure nonessential items have been removed and the machine is operationally intact? Reprinted with permission from Occupational Health & Safety Magazine, © 1999, Stevens Publishing Corporation. 4-23
Yes No Before the machinery is activated, are employees removed from possible danger? Yes No When the machinery is fully operational, are employees notified? Reprinted with permission from Occupational Health & Safety Magazine, © 1999, Stevens Publishing Corporation. 4-24
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Lockout / Tagout Class Agenda and O
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Lockout / Tagout Course Objectives
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Activity Plan q Activity Other peop
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The following accidents, taken from
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V. Identify Different Personnel u A
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XI. Miscellaneous Items in Your Pro
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2-8
Page 17 and 18: 2-10
Page 19 and 20: 2-12
Page 21 and 22: 2-14
Page 23 and 24: 2-16
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Page 28 and 29: OSHA Regulations (Standards - 29 CF
Page 30 and 31: (a)(3) "Purpose." (a)(3)(i) This se
Page 32 and 33: (c)(2) "Lockout/tagout." (c)(2)(i)
Page 34 and 35: (c)(5)(ii) Lockout devices and tago
Page 36 and 37: (c)(7)(i)(A) Each authorized employ
Page 38 and 39: (d)(2) (d)(3) (d)(4) "Machine or eq
Page 40 and 41: (e)(3)(ii) Making all reasonable ef
Page 44: (7) Ensure that the equipment is di
Page 47 and 48: III. Definitions Authorized employe
Page 49 and 50: D. Lockout Device Application. 1. A
Page 51 and 52: 3. Ensure that our employees unders
Page 53 and 54: APPENDIX A TAGOUT PROCEDURES A. Whe
Page 55 and 56: DATE: _____/_____/_____ APPENDIX C
Page 57 and 58: APPENDIX E ENERGY SOURCE EVALUATION
Page 59 and 60: 2 of 3 APPENDIX F 5. A. Apply locks
Page 61 and 62: APPENDIX G-1 “Authorized” Emplo
Page 63 and 64: APPENDIX G-3 “Other” Employee T
Page 65 and 66: HAZARDOUS ENERGY CONTROL PROCEDURES
Page 67: Appendix I Audit Checklist Review t
Page 72 and 73: Additional Training for Qualified P
Page 74 and 75: Employer Responsibilities (continue
Page 76 and 77: Preventing Shock • Safety Plannin
Page 81 and 82: (c)(2) (c)(3) (c)(4) Communications
Page 83 and 84: (b)(3)(ii) The skills and technique
Page 85 and 86: The work practices that are used sh
Page 87 and 88: equivalent to that obtained by use
Page 89 and 90: Note: The work practices used by qu
Page 91 and 92: (c)(3)(iii)(B)(2) The equipment is
Page 94 and 95: OSHA Standards Interpretation and C
Page 96 and 97: [01/07/1992] Electrical safety rela
Page 98 and 99: guards and/or devices assure employ
Page 106 and 107: contradict the guidance provided in
Page 108 and 109: • Verification is provided by a s
Page 110 and 111: Question: Reply: Would interlocking
Page 113 and 114: The following document is reproduce
Page 116 and 117: WHY THIS LOCKOUT IMPLEMENTATION KIT
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LOCKOUT STANDARD CHRONOLOGY Februar
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6. Industry sectors, such as constr
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f. Each element of this program wil
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h. Locks shall be attached to each
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Training records such as attendance
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(b) (c) (d) (e) (f) Machinery equip
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(iv) Prior to lockout device remova
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APPENDIX A - SAMPLE FORMS Form No.
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Form No.2 WRITTEN PROCEDURE ELEMENT
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Are alternate energy control method
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Is procedure adequate? ____________
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Is job procedure for removal being
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11. Have attempts been made to cont
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Document No- 1 PLANNING FOR TRAININ
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8. The retraining must reestablish
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appropriate, to determine whether e
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One Hour Safety Presentation The ma
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Elements of a Lockout/Tagout Progra
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Identify Different Personnel u Auth
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List & Identify all Sources Of Ener
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Procedures For Each Piece Of u Writ
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Training Affected & Other Employees
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Develop Procedures On How You Will
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Miscellaneous Items in Your Program
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Other Things To Consider u When do
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Elements of a Lockout/Tagout Progra
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Identify Different Personnel u Auth
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List & Identify all Sources Of Ener
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Procedures For Each Piece Of Equipm
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Training Affected & Other Employees
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Develop Procedures on how you will
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Miscellaneous Items in Your Program
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Other Things To Consider u When do
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If an energy isolating device is ca
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Student Handouts
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Training Of Authorized Employees. u
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Shift & Personnel Changes u How to
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Resources Available from the Divisi
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Saving You Time and Research Reques
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The CDC is always a good resource f
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http://www.fmcsa.dot.gov/safetyprog
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Lockout / Tagout - Ohio Bureau of Workers' Compensation

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