Lockout / Tagout - Ohio Bureau of Workers' Compensation

More documents

Recommendations

Info

Elements of a Lockout/Tagout Program BWC Division of Safety & Hygiene Elements of a Lockout / Tagout Program I. Purpose and Scope Lockout/ Tagout Program Elements of a Lockout / Tagout Program Other Part 1910 Regulations With Lockout/Tagout - Related Requirements The following listing, taken from OSHA Instruction CPL 2.82, an OSHA guidance document on inspection procedures and compliance clarification for the Control of Hazardous Energy Sources regulation, indicates a number of OSHA regulations that currently impose lockout/tagout - related requirements. The list does not necessarily include all lockout/tagout - related OSHA 29 CFR 1910 regulations. Title of Related Regulation Powered Industrial Trucks Overhead & Gantry Cranes Derricks Woodworking Machinery Mechanical Power Presses Forging Machines Welding, Cutting & Brazing Pulp, Paper & Paperboard Mills Textiles Sawmills Electric Power Generation, Transmission & Distribution Grain Handling Electrical Elements of a Lockout / Tagout Program Regulatory Citation of Related Regulation Part 1910.178(q)(4) Part 1910.179(g)(5)(i),(ii),(iii) Part 1910.179(l)(2)(i)(c), (d) Part 1910.181(f)(2)(i)(c), (d) Part 1910.213(a)(10) Part 1910.213(b)(5) Part 1910.217(b)(8)(i) Part 1910.217(d)(9)(iv) Part 1910.218(a)(3)(iii), (iv) Part 1910.218(j)(1) Part 1910.252(a)(3)(i) Part 1910.261(b)(4) Part 1910.261(g)(15)(i) Part 1910.262(c)(1) Part 1910.262(p)(1) Part 1910.265(c)(13) Part 1910.265(c)(26)(v) Part 1910.269(d)(1)-(8) Part 1910.269(m)(1)-(3) Part 1910.272(e)(1)(ii) Part 1910.272(l)(4) Part 1910.305(j)(4)(ii)(A) Part 1910.305(j)(4)(ii)(C)(1) Part 1910.333(b)(2) 2-1
The following accidents, taken from a NIOSH report entitled, Guidelines for Controlling Hazardous Energy During Maintenance and Servicing, are typical of the hazards of common industrial equipment and machines and demonstrate the protective function of the Standard 29 CFR Part 1910.147 Lockout/Tagout Standard Provision That Incident Protects From The Hazard 1. An employee was removing paper from Document and Implement an a waste hogger. The hogger had been shut effective energy control procedures - down, but the conveyor feeding the hogger Part 1910.147(c)(4) had not been. The employee climbed onto the machine, fell onto the conveyor, was pulled into the hogger opening and was crushed. There was no energy control procedure at this operation. 2. An employee was partially inside an Isolate equipment from energy asphalt-mixing machine, changing its sources -Part 1910.147(d)(3) paddles. Another employee, while dusting in the control room, accidentally hit a toggle switch that caused the door of the mixer to close, striking the first employee on the head and killing him. Electrical switches to activate the machine were not de-energized and air pressure to move the doors was not shut off. Elements of a Lockout / Tagout Program The following accidents, taken from a NIOSH report entitled, Guidelines for Controlling Hazardous Energy During Maintenance and Servicing, are typical of the hazards of common industrial equipment and machines and demonstrate the protective function of the Standard 29 CFR Part 1910.147. Incident Lockout/Tagout Standard Provision That Protects From The Hazard 3. An employee was setting up a vacuum- Document & implement an energy forming machine for a run of violin cases. effective control procedures - Part) He leaned over the press and accidentally 1910.147(c) (4) activated the starting switch. His head was crushed between an air cylinder and the frame hogger opening. There was no energy control procedure at this operation. 4. An employee was cleaning scrap from Isolate, lockout/tagout or otherwise beneath a large shear when a fellow disable all potential hazardous energy employee hit the control button, activating sources b efore attempting any repair, the blade. The blade came down and maintenance or servicing – decapitated the employee Part 1910.147(c)(2) Elements of a Lockout / Tagout Program II. List & Identify all Sources Of Energy u Electrical u Hydraulic u Pneumatic u Thermal u Chemical u Mechanical u Cord & Plug Equip. u Other Types Elements of a Lockout / Tagout Program 2-2
Page 1: Lockout / Tagout Class Agenda and O
Page 4 and 5: Lockout / Tagout Course Objectives
Page 6: Activity Plan q Activity Other peop
Page 11 and 12: V. Identify Different Personnel u A
Page 13 and 14: XI. Miscellaneous Items in Your Pro
Page 15 and 16: 2-8
Page 17 and 18: 2-10
Page 19 and 20: 2-12
Page 21 and 22: 2-14
Page 23 and 24: 2-16
Page 25: 2-18
Page 28 and 29: OSHA Regulations (Standards - 29 CF
Page 30 and 31: (a)(3) "Purpose." (a)(3)(i) This se
Page 32 and 33: (c)(2) "Lockout/tagout." (c)(2)(i)
Page 34 and 35: (c)(5)(ii) Lockout devices and tago
Page 36 and 37: (c)(7)(i)(A) Each authorized employ
Page 38 and 39: (d)(2) (d)(3) (d)(4) "Machine or eq
Page 40 and 41: (e)(3)(ii) Making all reasonable ef
Page 42 and 43: OSHA Regulations (Standards - 29 CF
Page 44: (7) Ensure that the equipment is di
Page 47 and 48: III. Definitions Authorized employe
Page 49 and 50: D. Lockout Device Application. 1. A
Page 51 and 52: 3. Ensure that our employees unders
Page 53 and 54: APPENDIX A TAGOUT PROCEDURES A. Whe
Page 55 and 56: DATE: _____/_____/_____ APPENDIX C
Page 57 and 58:
APPENDIX E ENERGY SOURCE EVALUATION
Page 59 and 60:
2 of 3 APPENDIX F 5. A. Apply locks
Page 61 and 62:
APPENDIX G-1 “Authorized” Emplo
Page 63 and 64:
APPENDIX G-3 “Other” Employee T
Page 65 and 66:
HAZARDOUS ENERGY CONTROL PROCEDURES
Page 67 and 68:
Appendix I Audit Checklist Review t
Page 69:
Yes No Before the machinery is acti
Page 72 and 73:
Additional Training for Qualified P
Page 74 and 75:
Employer Responsibilities (continue
Page 76 and 77:
Preventing Shock • Safety Plannin
Page 79 and 80:
OSHA Regulations (Standards - 29 CF
Page 81 and 82:
(c)(2) (c)(3) (c)(4) Communications
Page 83 and 84:
(b)(3)(ii) The skills and technique
Page 85 and 86:
The work practices that are used sh
Page 87 and 88:
equivalent to that obtained by use
Page 89 and 90:
Note: The work practices used by qu
Page 91 and 92:
(c)(3)(iii)(B)(2) The equipment is
Page 94 and 95:
OSHA Standards Interpretation and C
Page 96 and 97:
[01/07/1992] Electrical safety rela
Page 98 and 99:
guards and/or devices assure employ
Page 100 and 101:
Page 102 and 103:
Page 104 and 105:
Page 106 and 107:
contradict the guidance provided in
Page 108 and 109:
• Verification is provided by a s
Page 110 and 111:
Question: Reply: Would interlocking
Page 113 and 114:
The following document is reproduce
Page 116 and 117:
WHY THIS LOCKOUT IMPLEMENTATION KIT
Page 118 and 119:
LOCKOUT STANDARD CHRONOLOGY Februar
Page 120 and 121:
6. Industry sectors, such as constr
Page 122 and 123:
f. Each element of this program wil
Page 124 and 125:
h. Locks shall be attached to each
Page 126 and 127:
Training records such as attendance
Page 128 and 129:
(b) (c) (d) (e) (f) Machinery equip
Page 130 and 131:
(iv) Prior to lockout device remova
Page 132 and 133:
APPENDIX A - SAMPLE FORMS Form No.
Page 134 and 135:
Form No.2 WRITTEN PROCEDURE ELEMENT
Page 136 and 137:
Are alternate energy control method
Page 138 and 139:
Is procedure adequate? ____________
Page 140 and 141:
Is job procedure for removal being
Page 142 and 143:
11. Have attempts been made to cont
Page 144 and 145:
Document No- 1 PLANNING FOR TRAININ
Page 146 and 147:
8. The retraining must reestablish
Page 148:
appropriate, to determine whether e
Page 152:
One Hour Safety Presentation The ma
Page 156:
Elements of a Lockout/Tagout Progra
Page 160:
Identify Different Personnel u Auth
Page 164:
List & Identify all Sources Of Ener
Page 168:
Procedures For Each Piece Of u Writ
Page 172:
Training Affected & Other Employees
Page 176:
Develop Procedures On How You Will
Page 180:
Miscellaneous Items in Your Program
Page 184:
Other Things To Consider u When do
Page 188:
Elements of a Lockout/Tagout Progra
Page 192:
Identify Different Personnel u Auth
Page 196:
List & Identify all Sources Of Ener
Page 200:
Procedures For Each Piece Of Equipm
Page 204:
Training Affected & Other Employees
Page 208:
Develop Procedures on how you will
Page 212:
Miscellaneous Items in Your Program
Page 216:
Other Things To Consider u When do
Page 220:
If an energy isolating device is ca
Page 224:
Student Handouts
Page 228:
Training Of Authorized Employees. u
Page 232:
Shift & Personnel Changes u How to
Page 236 and 237:
Resources Available from the Divisi
Page 238 and 239:
Saving You Time and Research Reques
Page 240 and 241:
The CDC is always a good resource f
Page 242:
http://www.fmcsa.dot.gov/safetyprog
show all

Lockout / Tagout - Ohio Bureau of Workers' Compensation

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?